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IAC Assessment: MZ0037
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IAC Assessment: MZ0037
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IAC Center University of Missouri-Columbia
Assessment Year 2009
Principal Product aluminum die castings
NAICS 331314 - Secondary Smelting and Alloying of Aluminum
SIC 3363 - Aluminum Die-castings
Sales $50,000,000-$100,000,000
# of Employees 190
Plant Area (Sq.Ft.) 225,000
Annual Production 1 Units
Production Hrs. Annual 4,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,423,109 16,983,600 kWh $0.08
Natural Gas $1,359,790 157,608 MMBtu $8.63
TOTAL ENERGY COSTS $2,782,899
RECOMMENDED SAVINGS* $143,861 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$87,552
Cost:
$18,000
- - $87,552 10,145 -
-
kWh
$87,552
10,145
MMBtu
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,717
Cost:
$4,200
- - $1,717 199 -
-
kWh
$1,717
199
MMBtu
03: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$11,665
Cost:
$2,900
$11,665 125,393 - - $11,665
125,393
kWh
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$739
Cost:
$850
$739 7,924 - - $739
7,924
kWh
-
-
MMBtu
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$710
Cost:
$1,993
$710 7,892 - - $710
7,892
kWh
-
-
MMBtu
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$40,988
Cost:
$59,705
$40,988 446,196 - - $40,988
446,196
kWh
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$490
Cost:
$640
$490 5,856 - - $490
5,856
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$143,861
Cost:
$88,288
$54,592 593,261 $89,269 10,344 $54,592
593,261
kWh
$89,269
10,344
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - -
-
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas