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IAC Assessment: MZ0048
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IAC Assessment: MZ0048
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IAC Center University of Missouri-Columbia
Assessment Year 2010
Principal Product plastic containers and parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 70,000
Annual Production 37,000,000 Pounds
Production Hrs. Annual 8,500
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $710,525 17,040,000 kWh $0.04
Electricity Demand $403,625 36,850 kW-months/year $10.95
TOTAL ENERGY COSTS $1,114,150
RECOMMENDED SAVINGS* $136,540 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,217
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$12,738
Cost:
$3,000
- - $12,738 6,000 -
-
kWh
$12,738
6,000
kW-months/year
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,520
Cost:
$1,160
$4,520 56,402 - - $4,520
56,402
kWh
-
-
kW-months/year
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$36,058
Cost:
$92,296
$36,058 407,654 - - $36,058
407,654
kWh
-
-
kW-months/year
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,649
Cost:
-
$3,649 52,137 - - $3,649
52,137
kWh
-
-
kW-months/year
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,639
Cost:
-
$5,639 80,568 - - $5,639
80,568
kWh
-
-
kW-months/year
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,307
Cost:
$5,859
$11,307 132,315 - - $11,307
132,315
kWh
-
-
kW-months/year
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$62,629
Cost:
$5,600
$62,629 817,306 - - $62,629
817,306
kWh
-
-
kW-months/year
TOTAL RECOMMENDED Savings:
$136,540
Cost:
$107,915
$123,802 1,546,382 $12,738 6,000 $123,802
1,546,382
kWh
$12,738
6,000
kW-months/year
TOTAL IMPLEMENTED Savings:
$46,217
Cost:
$93,456
$46,217 544,624 - - $46,217
544,624
kWh
-
-
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand