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IAC Assessment: MZ0049
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IAC Assessment: MZ0049
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IAC Center University of Missouri-Columbia
Assessment Year 2010
Principal Product automobile and truck brake handle and linkage
NAICS 336340 - Motor Vehicle Brake System Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 240
Plant Area (Sq.Ft.) 90,000
Annual Production 150,000 Pieces
Production Hrs. Annual 4,160
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $92,444 2,863,500 kWh $0.03
Electricity Demand $8,301 5,700 kW-months/year $1.46
Natural Gas $76,207 67,185 MMBtu $1.13
TOTAL ENERGY COSTS $176,952
RECOMMENDED SAVINGS* $55,780 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,773
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$823
Cost:
$300
$823 13,530 - - - - - - $823
13,530
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,416
Cost:
-
$2,416 39,537 - - - - - - $2,416
39,537
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,012
Cost:
-
$19,012 311,126 - - - - - - $19,012
311,126
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$180
Cost:
$170
- - - - $180 13 - - -
-
kWh
-
-
kW-months/year
$180
13
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,075
Cost:
$6,650
$5,075 80,549 - - - - - - $5,075
80,549
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,075
Cost:
$3,960
$1,677 26,624 $1,398 77 - - - - $1,677
26,624
kWh
$1,398
77
kW-months/year
-
-
MMBtu
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$217
Cost:
$150
$217 3,440 - - - - - - $217
3,440
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,410
Cost:
$2,800
$2,410 38,350 - - - - - - $2,410
38,350
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.8112 COMBINE UTILITY METERS Savings:
$288
Cost:
-
- - - - - - $288 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$288
-
$
10: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$3,156
Cost:
-
$1,618 25,680 - - $1,538 1,174 - - $1,618
25,680
kWh
-
-
kW-months/year
$1,538
1,174
MMBtu
-
-
$
11: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$1,228
Cost:
-
$1,228 19,502 - - - - - - $1,228
19,502
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,900
Cost:
$37,600
$17,900 293,443 - - - - - - $17,900
293,443
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$55,780
Cost:
$51,630
$52,376 851,781 $1,398 77 $1,718 1,187 $288 - $52,376
851,781
kWh
$1,398
77
kW-months/year
$1,718
1,187
MMBtu
$288
-
$
TOTAL IMPLEMENTED Savings:
$48,773
Cost:
$47,670
$47,055 766,118 - - $1,718 1,187 - - $47,055
766,118
kWh
-
-
kW-months/year
$1,718
1,187
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes