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IAC Assessment: MZ0080
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IAC Assessment: MZ0080
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IAC Center University of Missouri-Columbia
Assessment Year 2012
Principal Product vinyl vinders and cases
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 78
Plant Area (Sq.Ft.) 150,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 2,080
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,124 610,200 kWh $0.17
Electricity Demand $61,041 3,786 kW-months/year $16.12
Natural Gas $13,605 1,423 MMBtu $9.56
TOTAL ENERGY COSTS $177,770
RECOMMENDED SAVINGS* $75,459 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,599
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,819
Cost:
-
$6,963 41,200 $3,856 238 - - $6,963
41,200
kWh
$3,856
238
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$28,028
Cost:
$35,700
$18,071 106,929 $9,957 617 - - $18,071
106,929
kWh
$9,957
617
kW-months/year
-
-
MMBtu
03: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$13,624
Cost:
-
$8,558 50,647 $5,066 314 - - $8,558
50,647
kWh
$5,066
314
kW-months/year
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,580
Cost:
$850
$4,834 28,603 $2,746 170 - - $4,834
28,603
kWh
$2,746
170
kW-months/year
-
-
MMBtu
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$12,554
Cost:
-
- - $12,554 778 - - -
-
kWh
$12,554
778
kW-months/year
-
-
MMBtu
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,548
Cost:
$600
$1,643 9,722 $905 56 - - $1,643
9,722
kWh
$905
56
kW-months/year
-
-
MMBtu
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$306
Cost:
-
- - - - $306 32 -
-
kWh
-
-
kW-months/year
$306
32
MMBtu
TOTAL RECOMMENDED Savings:
$75,459
Cost:
$37,150
$40,069 237,101 $35,084 2,173 $306 32 $40,069
237,101
kWh
$35,084
2,173
kW-months/year
$306
32
MMBtu
TOTAL IMPLEMENTED Savings:
$62,599
Cost:
$37,150
$40,069 237,101 $22,530 1,395 - - $40,069
237,101
kWh
$22,530
1,395
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas