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IAC Assessment: MZ0110
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IAC Assessment: MZ0110
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product aluminum castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $10,000,000-$50,000,000
# of Employees 86
Plant Area (Sq.Ft.) 400,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $410,209 7,088,400 kWh $0.06
Electricity Demand $95,044 5,796 kW-months/year $16.40
Natural Gas $379,653 15,186 MMBtu $25.00
TOTAL ENERGY COSTS $884,906
RECOMMENDED SAVINGS* $148,477 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $114,678
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,869
Cost:
$3,480
$4,257 73,406 $3,612 220 - - $4,257
73,406
kWh
$3,612
220
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,761
Cost:
$39,840
$6,904 119,040 $5,857 357 - - $6,904
119,040
kWh
$5,857
357
kW-months/year
-
-
MMBtu
03: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$90,000
Cost:
$97,500
- - - - $90,000 3,600 -
-
kWh
-
-
kW-months/year
$90,000
3,600
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$21,089
Cost:
$6,600
$12,737 219,600 $8,352 509 - - $12,737
219,600
kWh
$8,352
509
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,710
Cost:
-
$6,877 118,568 $5,833 356 - - $6,877
118,568
kWh
$5,833
356
kW-months/year
-
-
MMBtu
06: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$4,048
Cost:
$2,400
$2,173 38,118 $1,875 114 - - $2,173
38,118
kWh
$1,875
114
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$148,477
Cost:
$149,820
$32,948 568,732 $25,529 1,557 $90,000 3,600 $32,948
568,732
kWh
$25,529
1,557
kW-months/year
$90,000
3,600
MMBtu
TOTAL IMPLEMENTED Savings:
$114,678
Cost:
$143,220
$13,334 230,564 $11,344 692 $90,000 3,600 $13,334
230,564
kWh
$11,344
692
kW-months/year
$90,000
3,600
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas