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IAC Assessment: MZ0113
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IAC Assessment: MZ0113
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Remanufactured diesel engines and components
NAICS 333618 - Other Engine Equipment Manufacturing
SIC 3519 - Internal Combustion Engines, Nec
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 139,000
Annual Production 22,500 Pieces
Production Hrs. Annual 4,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $142,636 3,452,650 kWh $0.04
Electricity Demand $111,038 10,212 kW-months/year $10.87
Electricity Fees $2,760 - $ -
Natural Gas $74,827 10,226 MMBtu $7.32
TOTAL ENERGY COSTS $331,261
RECOMMENDED SAVINGS* $55,690 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,188
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,414
Cost:
$8,758
- - - - $17,414 2,379 - - - - -
-
kWh
-
-
kW-months/year
$17,414
2,379
MMBtu
-
-
$
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$14,502
Cost:
$50,050
$4,492 108,771 $6,805 626 - - $2,763 - $442 - $4,492
108,771
kWh
$6,805
626
kW-months/year
-
-
MMBtu
$2,763
-
$
$442
-
$
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$7,609
Cost:
$1,000
- - - - $7,759 1,060 $(-150) - - - -
-
kWh
-
-
kW-months/year
$7,759
1,060
MMBtu
$(-150)
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,882
Cost:
$1,698
$2,391 57,890 $1,891 174 - - $(-400) - - - $2,391
57,890
kWh
$1,891
174
kW-months/year
-
-
MMBtu
$(-400)
-
$
-
-
$
05: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$3,613
Cost:
$4,973
$2,056 49,777 $1,557 143 - - - - - - $2,056
49,777
kWh
$1,557
143
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,575
Cost:
$3,500
$1,999 48,404 $1,576 145 - - - - - - $1,999
48,404
kWh
$1,576
145
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,948
Cost:
$50
$1,089 26,370 $859 79 - - - - - - $1,089
26,370
kWh
$859
79
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,620
Cost:
$900
$903 21,870 $717 66 - - - - - - $903
21,870
kWh
$717
66
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$545
Cost:
$902
- - - - $545 74 - - - - -
-
kWh
-
-
kW-months/year
$545
74
MMBtu
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$494
Cost:
$620
$277 6,715 $217 20 - - - - - - $277
6,715
kWh
$217
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$488
Cost:
$1,050
$271 6,561 $217 20 - - - - - - $271
6,561
kWh
$217
20
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$55,690
Cost:
$73,501
$13,478 326,358 $13,839 1,273 $25,718 3,513 $2,213 - $442 - $13,478
326,358
kWh
$13,839
1,273
kW-months/year
$25,718
3,513
MMBtu
$2,213
-
$
$442
-
$
TOTAL IMPLEMENTED Savings:
$41,188
Cost:
$23,451
$8,986 217,587 $7,034 647 $25,718 3,513 $(-550) - - - $8,986
217,587
kWh
$7,034
647
kW-months/year
$25,718
3,513
MMBtu
$(-550)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost