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IAC Assessment: MZ0114
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IAC Assessment: MZ0114
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Fabricated Structural Steel
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales <$500,000
# of Employees 60
Plant Area (Sq.Ft.) 185,000
Annual Production 7,200 Tons
Production Hrs. Annual 3,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $57,864 837,012 kWh $0.07
Electricity Demand $12,973 5,136 kW-months/year $2.53
Electricity Fees $5,073 - $ -
Natural Gas $24,708 2,854 MMBtu $8.66
TOTAL ENERGY COSTS $100,618
RECOMMENDED SAVINGS* $21,082 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,701
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,005
Cost:
$8,200
$6,977 100,969 $1,028 406 - - $6,977
100,969
kWh
$1,028
406
kW-months/year
-
-
MMBtu
02: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$6,340
Cost:
$9,450
$5,512 79,765 $828 327 - - $5,512
79,765
kWh
$828
327
kW-months/year
-
-
MMBtu
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,715
Cost:
$10,000
- - - - $3,715 429 -
-
kWh
-
-
kW-months/year
$3,715
429
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,771
Cost:
$293
$1,545 22,366 $226 89 - - $1,545
22,366
kWh
$226
89
kW-months/year
-
-
MMBtu
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$661
Cost:
$1,000
- - $661 261 - - -
-
kWh
$661
261
kW-months/year
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$338
Cost:
$50
$295 4,262 $43 17 - - $295
4,262
kWh
$43
17
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$252
Cost:
$175
$219 3,166 $33 13 - - $219
3,166
kWh
$33
13
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$21,082
Cost:
$29,168
$14,548 210,528 $2,819 1,113 $3,715 429 $14,548
210,528
kWh
$2,819
1,113
kW-months/year
$3,715
429
MMBtu
TOTAL IMPLEMENTED Savings:
$8,701
Cost:
$9,968
$7,571 109,559 $1,130 446 - - $7,571
109,559
kWh
$1,130
446
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas