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IAC Assessment: MZ0118
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IAC Assessment: MZ0118
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product molds and dies
NAICS 331511 - Iron Foundries
SIC 3544 - Special Dies, Tools, Jigs & Fixtures
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 46,280
Annual Production 600 Pieces
Production Hrs. Annual 5,187
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $127,935 1,974,900 kWh $0.06
Electricity Demand $12,321 4,584 kW-months/year $2.69
Natural Gas $2,688 273 MMBtu $9.85
TOTAL ENERGY COSTS $142,944
RECOMMENDED SAVINGS* $36,658 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,152
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,135
Cost:
$24,628
$9,247 142,694 $888 330 $9,247
142,694
kWh
$888
330
kW-months/year
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,261
Cost:
$1,020
$3,261 50,326 - - $3,261
50,326
kWh
-
-
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,880
Cost:
$950
$3,540 54,630 $340 126 $3,540
54,630
kWh
$340
126
kW-months/year
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,699
Cost:
-
$2,470 38,124 $229 88 $2,470
38,124
kWh
$229
88
kW-months/year
05: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$10,146
Cost:
$59,000
$9,254 142,861 $892 332 $9,254
142,861
kWh
$892
332
kW-months/year
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$2,418
Cost:
-
$2,119 32,705 $299 79 $2,119
32,705
kWh
$299
79
kW-months/year
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,099
Cost:
-
- - $3,099 925 -
-
kWh
$3,099
925
kW-months/year
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$247
Cost:
$100
$226 3,483 $21 8 $226
3,483
kWh
$21
8
kW-months/year
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$50
Cost:
-
$45 689 $5 2 $45
689
kWh
$5
2
kW-months/year
10: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$21
Cost:
$60
$18 285 $3 1 $18
285
kWh
$3
1
kW-months/year
11: 2.4223 INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM Savings:
$702
Cost:
$9,752
$651 10,046 $51 19 $651
10,046
kWh
$51
19
kW-months/year
TOTAL RECOMMENDED Savings:
$36,658
Cost:
$95,510
$30,831 475,843 $5,827 1,910 $30,831
475,843
kWh
$5,827
1,910
kW-months/year
TOTAL IMPLEMENTED Savings:
$20,152
Cost:
$35,490
$18,316 282,656 $1,836 653 $18,316
282,656
kWh
$1,836
653
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand