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IAC Assessment: MZ0122
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IAC Assessment: MZ0122
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Milk Cartons
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 100,000
Annual Production 45,000,000 Units
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,856 3,819,600 kWh $0.03
Electricity Demand $57,509 10,013 kW-months/year $5.74
Natural Gas $79,136 9,892 MMBtu $8.00
TOTAL ENERGY COSTS $251,501
RECOMMENDED SAVINGS* $40,807 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,867
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$21,142
Cost:
$3,276
$5,164 171,747 $1,914 330 $14,064 1,758 - - $5,164
171,747
kWh
$1,914
330
kW-months/year
$14,064
1,758
MMBtu
-
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$5,133
Cost:
$21,200
$1,569 52,184 $580 100 $2,984 373 - - $1,569
52,184
kWh
$580
100
kW-months/year
$2,984
373
MMBtu
-
-
$
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$3,627
Cost:
$1,000
- - - - $3,960 495 $(-333) - -
-
kWh
-
-
kW-months/year
$3,960
495
MMBtu
$(-333)
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,176
Cost:
$4,981
$2,201 73,193 $975 168 - - - - $2,201
73,193
kWh
$975
168
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,872
Cost:
$1,308
$2,310 76,808 $858 148 - - $(-296) - $2,310
76,808
kWh
$858
148
kW-months/year
-
-
MMBtu
$(-296)
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,742
Cost:
$1,240
$1,271 42,264 $471 81 - - - - $1,271
42,264
kWh
$471
81
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,732
Cost:
$281
$1,262 41,964 $470 81 - - - - $1,262
41,964
kWh
$470
81
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$807
Cost:
$37
$587 19,517 $220 38 - - - - $587
19,517
kWh
$220
38
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$576
Cost:
$500
$419 13,936 $157 27 - - - - $419
13,936
kWh
$157
27
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$40,807
Cost:
$33,823
$14,783 491,613 $5,645 973 $21,008 2,626 $(-629) - $14,783
491,613
kWh
$5,645
973
kW-months/year
$21,008
2,626
MMBtu
$(-629)
-
$
TOTAL IMPLEMENTED Savings:
$34,867
Cost:
$12,586
$12,627 419,912 $4,845 835 $18,024 2,253 $(-629) - $12,627
419,912
kWh
$4,845
835
kW-months/year
$18,024
2,253
MMBtu
$(-629)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes