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IAC Assessment: MZ0127
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IAC Assessment: MZ0127
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product shampoo, personal care products
NAICS 325620 - Toilet Preparation Manufacturing
SIC 2844 - Toilet Preparations
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 600,000
Annual Production 459,173,064 Pieces
Production Hrs. Annual 8,520
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,393,003 23,623,200 kWh $0.06
Electricity Demand $120 12 kW-months/year $10.00
Natural Gas $183,557 96,634 MMBtu $1.90
TOTAL ENERGY COSTS $1,871,897
RECOMMENDED SAVINGS* $242,550 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $100,799
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$0
Cost:
-
$0 1 - - - - - - $0
1
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$13,741
Cost:
$16,000
$13,741 232,900 - - - - - - $13,741
232,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$57,890
Cost:
$57,890
$46,734 792,104 $11,156 1,116 - - - - $46,734
792,104
kWh
$11,156
1,116
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,446
Cost:
$1,300
$5,204 88,214 $1,242 124 - - - - $5,204
88,214
kWh
$1,242
124
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$5,595
Cost:
-
$2,606 44,166 $605 61 $2,384 1,255 - - $2,606
44,166
kWh
$605
61
kW-months/year
$2,384
1,255
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$17,597
Cost:
$8,000
$14,219 241,004 $3,378 338 - - - - $14,219
241,004
kWh
$3,378
338
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,278
Cost:
$4,500
- - - - $3,278 1,725 - - -
-
kWh
-
-
kW-months/year
$3,278
1,725
MMBtu
-
-
$
08: 2.2692 USE OUTSIDE COLD WATER SOURCE AS A SUPPLY OF COOLING WATER Savings:
$55,500
Cost:
$650,000
$12,000 203,390 $6,000 600 $37,500 19,737 - - $12,000
203,390
kWh
$6,000
600
kW-months/year
$37,500
19,737
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$0
Cost:
-
- - - - - - $0 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$0
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,000
Cost:
-
- - - - $9,000 4,737 - - -
-
kWh
-
-
kW-months/year
$9,000
4,737
MMBtu
-
-
$
11: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$12,000
Cost:
-
- - - - $12,000 6,315 - - -
-
kWh
-
-
kW-months/year
$12,000
6,315
MMBtu
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$38,737
Cost:
$28,800
$38,737 656,554 - - - - - - $38,737
656,554
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$22,766
Cost:
$60,580
$18,307 310,289 $4,459 446 - - - - $18,307
310,289
kWh
$4,459
446
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$242,550
Cost:
$827,070
$151,548 2,568,622 $26,840 2,685 $64,162 33,769 $0 - $151,548
2,568,622
kWh
$26,840
2,685
kW-months/year
$64,162
33,769
MMBtu
$0
-
$
TOTAL IMPLEMENTED Savings:
$100,799
Cost:
$58,600
$71,901 1,218,673 $4,620 462 $24,278 12,777 - - $71,901
1,218,673
kWh
$4,620
462
kW-months/year
$24,278
12,777
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes