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IAC Assessment: MZ0132
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IAC Assessment: MZ0132
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IAC Center University of Missouri-Columbia
Assessment Year 2013
Principal Product Beverages
NAICS 311422 - Specialty Canning
SIC 2032 - Canned Specialties
Sales $100,000,000-$500,000,000
# of Employees 170
Plant Area (Sq.Ft.) 232,000
Annual Production 288,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $541,778 13,498,824 kWh $0.04
Electricity Demand $392,682 32,771 kW-months/year $11.98
Natural Gas $848,410 209,127 MMBtu $4.06
TOTAL ENERGY COSTS $2,241,362
RECOMMENDED SAVINGS* $169,704 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,542
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$67,232
Cost:
$111,000
- - - - $67,232 16,560 - - - - - - - - -
-
kWh
-
-
kW-months/year
$67,232
16,560
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$28,581
Cost:
$40,000
- - - - $22,184 5,464 - - $2,340 1,560,284 - - $4,057 - -
-
kWh
-
-
kW-months/year
$22,184
5,464
MMBtu
-
-
Tgal
$2,340
1,560,284
gal
-
-
$
$4,057
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$28,256
Cost:
$4,000
- - - - $28,256 6,960 - - - - - - - - -
-
kWh
-
-
kW-months/year
$28,256
6,960
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,620
Cost:
$3,100
$5,404 134,762 $2,216 185 - - - - - - - - - - $5,404
134,762
kWh
$2,216
185
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,108
Cost:
$1,630
$4,445 111,129 $2,663 222 - - - - - - - - - - $4,445
111,129
kWh
$2,663
222
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,895
Cost:
$2,000
- - - - $5,895 1,452 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,895
1,452
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,152
Cost:
$12,430
$3,223 80,362 $1,929 161 - - - - - - - - - - $3,223
80,362
kWh
$1,929
161
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$4,877
Cost:
$2,600
- - - - $3,393 836 $1,287 514,429 $197 120,679 - - - - -
-
kWh
-
-
kW-months/year
$3,393
836
MMBtu
$1,287
514,429
Tgal
$197
120,679
gal
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,603
Cost:
$3,100
$2,561 63,896 $1,042 87 - - - - - - - - - - $2,561
63,896
kWh
$1,042
87
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,050
Cost:
$925
$1,912 47,687 $1,138 95 - - - - - - - - - - $1,912
47,687
kWh
$1,138
95
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,911
Cost:
$1,030
$1,821 45,534 $1,090 91 - - - - - - - - - - $1,821
45,534
kWh
$1,090
91
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,198
Cost:
-
$1,306 32,564 $892 74 - - - - - - - - - - $1,306
32,564
kWh
$892
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,565
Cost:
$640
$978 24,391 $587 49 - - - - - - - - - - $978
24,391
kWh
$587
49
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
14: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$865
Cost:
$635
- - - - $865 213 - - - - - - - - -
-
kWh
-
-
kW-months/year
$865
213
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
15: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$791
Cost:
$1,000
- - - - $881 217 - - - - $(-90) - - - -
-
kWh
-
-
kW-months/year
$881
217
MMBtu
-
-
Tgal
-
-
gal
$(-90)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$169,704
Cost:
$184,090
$21,650 540,325 $11,557 964 $128,706 31,702 $1,287 514,429 $2,537 1,680,963 $(-90) - $4,057 - $21,650
540,325
kWh
$11,557
964
kW-months/year
$128,706
31,702
MMBtu
$1,287
514,429
Tgal
$2,537
1,680,963
gal
$(-90)
-
$
$4,057
-
$
TOTAL IMPLEMENTED Savings:
$52,542
Cost:
$62,035
$11,207 279,778 $6,221 519 $27,323 6,730 $1,287 514,429 $2,537 1,680,963 $(-90) - $4,057 - $11,207
279,778
kWh
$6,221
519
kW-months/year
$27,323
6,730
MMBtu
$1,287
514,429
Tgal
$2,537
1,680,963
gal
$(-90)
-
$
$4,057
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost