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IAC Assessment: MZ0144
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IAC Assessment: MZ0144
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IAC Center University of Missouri-Columbia
Assessment Year 2014
Principal Product zinc plating
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 27
Plant Area (Sq.Ft.) 39,000
Annual Production 15,000,000 Thousand Feet
Production Hrs. Annual 7,350
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,103 1,929,488 kWh $0.04
Electricity Demand $27,353 5,165 kW-months/year $5.30
Natural Gas $119,884 27,144 MMBtu $4.42
TOTAL ENERGY COSTS $233,340
RECOMMENDED SAVINGS* $42,967 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,190
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2514 COVER OPEN TANKS Savings:
$6,406
Cost:
$5,250
- - - - $6,406 1,451 -
-
kWh
-
-
kW-months/year
$6,406
1,451
MMBtu
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,563
Cost:
$12,000
- - - - $9,563 2,165 -
-
kWh
-
-
kW-months/year
$9,563
2,165
MMBtu
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$824
Cost:
$900
$692 15,521 $132 25 - - $692
15,521
kWh
$132
25
kW-months/year
-
-
MMBtu
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$13,431
Cost:
$4,400
$11,250 252,252 $2,181 412 - - $11,250
252,252
kWh
$2,181
412
kW-months/year
-
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,120
Cost:
$7,400
$2,120 47,550 - - - - $2,120
47,550
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,940
Cost:
$5,500
- - - - $5,940 1,345 -
-
kWh
-
-
kW-months/year
$5,940
1,345
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,683
Cost:
$15,640
$3,923 87,965 $760 144 - - $3,923
87,965
kWh
$760
144
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$42,967
Cost:
$51,090
$17,985 403,288 $3,073 581 $21,909 4,961 $17,985
403,288
kWh
$3,073
581
kW-months/year
$21,909
4,961
MMBtu
TOTAL IMPLEMENTED Savings:
$17,190
Cost:
$35,940
$6,735 151,036 $892 169 $9,563 2,165 $6,735
151,036
kWh
$892
169
kW-months/year
$9,563
2,165
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas