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IAC Assessment: MZ0159
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IAC Assessment: MZ0159
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IAC Center University of Missouri-Columbia
Assessment Year 2014
Principal Product power coating resin
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 21
Plant Area (Sq.Ft.) 192,000
Annual Production 19,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $217,187 3,228,320 kWh $0.07
Electricity Demand $39,947 7,200 kW-months/year $5.55
Natural Gas $290,894 65,259 MMBtu $4.46
TOTAL ENERGY COSTS $578,334
RECOMMENDED SAVINGS* $79,300 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,084
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR Savings:
$51,046
Cost:
$118,500
$45,781 680,260 $5,265 949 - - - - $45,781
680,260
kWh
$5,265
949
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$428
Cost:
$1,200
- - - - $428 96 - - -
-
kWh
-
-
kW-months/year
$428
96
MMBtu
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,973
Cost:
$1,599
- - - - $1,973 443 - - -
-
kWh
-
-
kW-months/year
$1,973
443
MMBtu
-
-
Tgal
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$12,895
Cost:
$37,500
- - - - $8,665 1,944 $4,230 2,014 -
-
kWh
-
-
kW-months/year
$8,665
1,944
MMBtu
$4,230
2,014
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,788
Cost:
$23,000
$6,985 103,785 $803 145 - - - - $6,985
103,785
kWh
$803
145
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$5,170
Cost:
$1,000
$5,170 76,815 - - - - - - $5,170
76,815
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$79,300
Cost:
$182,799
$57,936 860,860 $6,068 1,094 $11,066 2,483 $4,230 2,014 $57,936
860,860
kWh
$6,068
1,094
kW-months/year
$11,066
2,483
MMBtu
$4,230
2,014
Tgal
TOTAL IMPLEMENTED Savings:
$23,084
Cost:
$63,299
$6,985 103,785 $803 145 $11,066 2,483 $4,230 2,014 $6,985
103,785
kWh
$803
145
kW-months/year
$11,066
2,483
MMBtu
$4,230
2,014
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal