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IAC Assessment: MZ0240
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IAC Assessment: MZ0240
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IAC Center University of Missouri-Columbia
Assessment Year 2017
Principal Product Chrome plated bars and tubes
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 180,000
Annual Production 15,000 Units
Production Hrs. Annual 8,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $553,469 10,211,600 kWh $0.05
Electricity Demand $449,469 31,366 kW-months/year $14.33
Natural Gas $72,759 9,771 MMBtu $7.45
TOTAL ENERGY COSTS $1,075,697
RECOMMENDED SAVINGS* $163,451 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $162,645
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2
$ kWh $ kW-months/year $ MMBtu $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,020
Cost:
$6,000
- - - - $7,020 942 - - -
-
kWh
-
-
kW-months/year
$7,020
942
MMBtu
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,183
Cost:
$2,100
$5,346 99,100 $2,837 198 - - - - $5,346
99,100
kWh
$2,837
198
kW-months/year
-
-
MMBtu
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,206
Cost:
$250
$5,206 96,404 - - - - - - $5,206
96,404
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$806
Cost:
$5,500
$806 14,926 - - - - - - $806
14,926
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
05: 3.8124 INSTALL FLOATING COVERS ON TANKS OF VOLATILE MATERIALS TO REDUCE EVAPORATION Savings:
$7,139
Cost:
$5,400
- - - - $7,139 958 - - -
-
kWh
-
-
kW-months/year
$7,139
958
MMBtu
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,745
Cost:
$1,160
$2,745 50,830 - - - - - - $2,745
50,830
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
07: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$119,328
Cost:
$208,000
$207,360 3,840,000 $137,568 9,600 - - $(-225,600) (-30,282) $207,360
3,840,000
kWh
$137,568
9,600
kW-months/year
-
-
MMBtu
$(-225,600)
(-30,282)
MMBtu
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$13,024
Cost:
$70,500
$8,510 157,500 $4,514 315 - - - - $8,510
157,500
kWh
$4,514
315
kW-months/year
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$163,451
Cost:
$298,910
$229,973 4,258,760 $144,919 10,113 $14,159 1,900 $(-225,600) (-30,282) $229,973
4,258,760
kWh
$144,919
10,113
kW-months/year
$14,159
1,900
MMBtu
$(-225,600)
(-30,282)
MMBtu
TOTAL IMPLEMENTED Savings:
$162,645
Cost:
$293,410
$229,167 4,243,834 $144,919 10,113 $14,159 1,900 $(-225,600) (-30,282) $229,167
4,243,834
kWh
$144,919
10,113
kW-months/year
$14,159
1,900
MMBtu
$(-225,600)
(-30,282)
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Natural Gas Fuel Oil #2 Electricity Usage Electricity Demand Natural Gas Fuel Oil #2