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IAC Assessment: MZ0241
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IAC Assessment: MZ0241
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IAC Center University of Missouri-Columbia
Assessment Year 2017
Principal Product automotive parts and assemblies
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 651
Plant Area (Sq.Ft.) 350,000
Annual Production 6,000,000 Units
Production Hrs. Annual 4,080
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,021,089 10,584,600 kWh $0.10
Electricity Demand $117,049 24,540 kW-months/year $4.77
Natural Gas $65,335 9,602 MMBtu $6.80
TOTAL ENERGY COSTS $1,203,472
RECOMMENDED SAVINGS* $209,339 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $136,933
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$326
Cost:
-
$326 3,436 - - - - - - $326
3,436
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$1,238
Cost:
$3,570
- - - - $1,238 182 - - -
-
kWh
-
-
kW-months/year
$1,238
182
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,547
Cost:
$4,050
- - - - $2,547 374 - - -
-
kWh
-
-
kW-months/year
$2,547
374
MMBtu
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,218
Cost:
$1,820
$2,822 28,223 $396 83 - - - - $2,822
28,223
kWh
$396
83
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$34,321
Cost:
$100,150
$16,678 173,726 $2,437 511 - - $15,206 - $16,678
173,726
kWh
$2,437
511
kW-months/year
-
-
MMBtu
$15,206
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,151
Cost:
$4,125
$381 3,966 $56 12 - - $714 - $381
3,966
kWh
$56
12
kW-months/year
-
-
MMBtu
$714
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$658
Cost:
$700
$658 6,854 - - - - - - $658
6,854
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
08: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$71,196
Cost:
$875,000
$62,331 649,277 $4,207 882 - - $4,658 - $62,331
649,277
kWh
$4,207
882
kW-months/year
-
-
MMBtu
$4,658
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,210
Cost:
$12,000
$1,061 10,609 $149 31 - - - - $1,061
10,609
kWh
$149
31
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$93,474
Cost:
$93,474
$93,474 973,687 - - - - - - $93,474
973,687
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$209,339
Cost:
$1,094,889
$177,731 1,849,778 $7,245 1,519 $3,785 556 $20,578 - $177,731
1,849,778
kWh
$7,245
1,519
kW-months/year
$3,785
556
MMBtu
$20,578
-
$
TOTAL IMPLEMENTED Savings:
$136,933
Cost:
$207,889
$114,339 1,189,892 $2,889 606 $3,785 556 $15,920 - $114,339
1,189,892
kWh
$2,889
606
kW-months/year
$3,785
556
MMBtu
$15,920
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost