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IAC Assessment: MZ0245
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IAC Assessment: MZ0245
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IAC Center University of Missouri-Columbia
Assessment Year 2017
Principal Product Control Cables
NAICS 335314 - Relay and Industrial Control Manufacturing
SIC 3625 - Relays And Industrial Controls
Sales $50,000,000-$100,000,000
# of Employees 178
Plant Area (Sq.Ft.) 13,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 2,040
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $143,251 2,780,736 kWh $0.05
Electricity Demand $163,413 9,748 kW-months/year $16.76
Electricity Fees $9,932 - $ -
Natural Gas $15,774 2,503 MMBtu $6.30
TOTAL ENERGY COSTS $332,370
RECOMMENDED SAVINGS* $75,171 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,852
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,959
Cost:
$47,658
$9,113 176,947 $9,846 587 - - - - $9,113
176,947
kWh
$9,846
587
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,450
Cost:
$2,183
$10,036 194,872 $4,474 267 - - $(-60) - $10,036
194,872
kWh
$4,474
267
kW-months/year
-
-
$
$(-60)
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,572
Cost:
$12,250
- - $13,572 810 - - - - -
-
kWh
$13,572
810
kW-months/year
-
-
$
-
-
$
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,371
Cost:
-
- - - - $7,371 - - - -
-
kWh
-
-
kW-months/year
$7,371
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$6,041
Cost:
$3,300
- - $6,041 360 - - - - -
-
kWh
$6,041
360
kW-months/year
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,755
Cost:
$150
$2,597 50,536 $1,158 69 - - - - $2,597
50,536
kWh
$1,158
69
kW-months/year
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,321
Cost:
$1,300
$3,321 64,489 - - - - - - $3,321
64,489
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,089
Cost:
$2,730
$1,191 21,847 $1,898 113 - - - - $1,191
21,847
kWh
$1,898
113
kW-months/year
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,202
Cost:
$500
$1,354 26,296 $848 51 - - - - $1,354
26,296
kWh
$848
51
kW-months/year
-
-
$
-
-
$
10: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,335
Cost:
$906
$411 7,542 $924 55 - - - - $411
7,542
kWh
$924
55
kW-months/year
-
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,076
Cost:
$250
$744 14,447 $332 20 - - - - $744
14,447
kWh
$332
20
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$75,171
Cost:
$71,227
$28,767 556,976 $39,093 2,332 $7,371 - $(-60) - $28,767
556,976
kWh
$39,093
2,332
kW-months/year
$7,371
-
$
$(-60)
-
$
TOTAL IMPLEMENTED Savings:
$46,852
Cost:
$54,771
$28,356 549,434 $18,556 1,107 - - $(-60) - $28,356
549,434
kWh
$18,556
1,107
kW-months/year
-
-
$
$(-60)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes