IAC logo
IAC Assessment: MZ0254
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: MZ0254
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Missouri-Columbia
Assessment Year 2018
Principal Product Aluminum and zinc die castings
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 171
Plant Area (Sq.Ft.) 108,035
Annual Production 26,000,000 Units
Production Hrs. Annual 6,120
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $436,355 5,977,443 kWh $0.07
Electricity Demand $54,905 16,894 kW-months/year $3.25
Natural Gas $331,960 44,427 MMBtu $7.47
TOTAL ENERGY COSTS $823,221
RECOMMENDED SAVINGS* $87,898 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,898
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,653
Cost:
$180
$2,434 34,381 $219 67 - - - - $2,434
34,381
kWh
$219
67
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$49,702
Cost:
$20,960
- - - - $49,702 6,662 - - -
-
kWh
-
-
kW-months/year
$49,702
6,662
MMBtu
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,434
Cost:
$10,000
- - - - $13,434 1,801 - - -
-
kWh
-
-
kW-months/year
$13,434
1,801
MMBtu
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,856
Cost:
$10,840
$1,614 22,116 $242 74 - - - - $1,614
22,116
kWh
$242
74
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,499
Cost:
$52,000
$5,057 69,278 $442 136 - - - - $5,057
69,278
kWh
$442
136
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$384
Cost:
$1,000
$384 5,263 - - - - - - $384
5,263
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,370
Cost:
$57,615
$5,349 73,275 $509 157 - - $8,512 - $5,349
73,275
kWh
$509
157
kW-months/year
-
-
MMBtu
$8,512
-
$
TOTAL RECOMMENDED Savings:
$87,898
Cost:
$152,595
$14,838 204,313 $1,412 434 $63,136 8,463 $8,512 - $14,838
204,313
kWh
$1,412
434
kW-months/year
$63,136
8,463
MMBtu
$8,512
-
$
TOTAL IMPLEMENTED Savings:
$87,898
Cost:
$152,595
$14,838 204,313 $1,412 434 $63,136 8,463 $8,512 - $14,838
204,313
kWh
$1,412
434
kW-months/year
$63,136
8,463
MMBtu
$8,512
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost