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IAC Assessment: MZ0278
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IAC Assessment: MZ0278
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IAC Center University of Missouri-Columbia
Assessment Year 2019
Principal Product Cups, Lids, and Food Packaging
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 750
Plant Area (Sq.Ft.) 440,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $5,660,085 141,237,583 kWh $0.04
Electricity Demand $4,850,848 234,654 kW-months/year $20.67
Electricity Fees $(-408,570) - $ -
Natural Gas $73,735 21,745 MMBtu $3.39
TOTAL ENERGY COSTS $10,176,098
RECOMMENDED SAVINGS* $1,775,396 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,685,945
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$902,475
Cost:
$6,762,500
$528,968 13,191,219 $373,507 18,070 - - - - $528,968
13,191,219
kWh
$373,507
18,070
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$382,507
Cost:
$601,250
$224,196 5,590,911 $158,311 7,659 - - - - $224,196
5,590,911
kWh
$158,311
7,659
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$176,232
Cost:
$3,250
- - $176,232 8,526 - - - - -
-
kWh
$176,232
8,526
kW-months/year
-
-
MMBtu
-
-
$
04: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$126,263
Cost:
$207,500
$43,527 1,085,493 $30,736 1,487 - - $52,000 - $43,527
1,085,493
kWh
$30,736
1,487
kW-months/year
-
-
MMBtu
$52,000
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$53,880
Cost:
$7,750
$31,580 787,534 $22,300 1,079 - - - - $31,580
787,534
kWh
$22,300
1,079
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$45,917
Cost:
$2,907
$45,917 1,145,044 - - - - - - $45,917
1,145,044
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$42,284
Cost:
$13,051
$24,784 618,111 $17,500 846 - - - - $24,784
618,111
kWh
$17,500
846
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$35,571
Cost:
$11,900
- - - - $35,571 10,493 - - -
-
kWh
-
-
kW-months/year
$35,571
10,493
MMBtu
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,558
Cost:
$870
$3,258 81,225 $2,300 111 - - - - $3,258
81,225
kWh
$2,300
111
kW-months/year
-
-
MMBtu
-
-
$
10: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,709
Cost:
$200
$2,766 68,980 $1,943 94 - - - - $2,766
68,980
kWh
$1,943
94
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,775,396
Cost:
$7,611,178
$904,996 22,568,517 $782,829 37,872 $35,571 10,493 $52,000 - $904,996
22,568,517
kWh
$782,829
37,872
kW-months/year
$35,571
10,493
MMBtu
$52,000
-
$
TOTAL IMPLEMENTED Savings:
$1,685,945
Cost:
$7,591,528
$873,416 21,780,983 $760,529 36,793 - - $52,000 - $873,416
21,780,983
kWh
$760,529
36,793
kW-months/year
-
-
MMBtu
$52,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Electricity Usage Electricity Demand Natural Gas Primary Raw Material