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IAC Assessment: MZ0280
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DOE MESC
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IAC Assessment: MZ0280
IAC Center University of Missouri-Columbia
Assessment Year 2019
Principal Product Plastic Injection/Blow Molding Parts
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3082 - Unsupported Plastics Profile Shapes
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 200,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,091,051 17,200,800 kWh $0.06
Electricity Demand $96,085 33,682 kW-months/year $2.85
Electricity Fees $29,535 - $ -
TOTAL ENERGY COSTS $1,216,671
RECOMMENDED SAVINGS* $127,357 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$24,867
Cost:
$24,520
$19,785 312,067 $5,082 1,783 - - - - $19,785
312,067
kWh
$5,082
1,783
kW-months/year
-
-
$
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$23,499
Cost:
$2,058
$23,499 370,645 - - - - - - $23,499
370,645
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,503
Cost:
$24,934
$16,634 262,356 $1,869 656 - - - - $16,634
262,356
kWh
$1,869
656
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,792
Cost:
$2,148
$16,011 252,536 $1,029 361 - - $(-1,248) - $16,011
252,536
kWh
$1,029
361
kW-months/year
-
-
$
$(-1,248)
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$14,313
Cost:
$9,858
$13,449 212,132 $864 304 - - - - $13,449
212,132
kWh
$864
304
kW-months/year
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,016
Cost:
$3,196
$8,472 133,630 $544 191 - - - - $8,472
133,630
kWh
$544
191
kW-months/year
-
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$5,205
Cost:
-
- - - - $5,205 - - - -
-
kWh
-
-
kW-months/year
$5,205
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,754
Cost:
$3,520
- - $4,754 1,688 - - - - -
-
kWh
$4,754
1,688
kW-months/year
-
-
$
-
-
$
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$4,436
Cost:
$8,160
$3,787 59,724 $649 228 - - - - $3,787
59,724
kWh
$649
228
kW-months/year
-
-
$
-
-
$
10: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$3,747
Cost:
$6,080
$2,980 46,998 $767 269 - - - - $2,980
46,998
kWh
$767
269
kW-months/year
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,072
Cost:
$1,664
$1,947 30,712 $125 44 - - - - $1,947
30,712
kWh
$125
44
kW-months/year
-
-
$
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,153
Cost:
$550
$1,085 17,113 $68 24 - - - - $1,085
17,113
kWh
$68
24
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$127,357
Cost:
$86,688
$107,649 1,697,913 $15,751 5,548 $5,205 - $(-1,248) - $107,649
1,697,913
kWh
$15,751
5,548
kW-months/year
$5,205
-
$
$(-1,248)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes