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IAC logo
IAC Assessment: MZ0287
Sponsored by:
EERE AMO
IAC logo
IAC Assessment: MZ0287
IAC Center University of Missouri-Columbia
Assessment Year
Principal Product Doors, HVAC Towers, Pots, and Pans
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $21,000,000
# of Employees 150
Plant Area (Sq.Ft.) 85,000
Annual Production 7,000,000 Pounds
Production Hrs. Annual 7,000
Location (State) KS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $366,336 4,164,960 kWh $0.09
Electricity Demand $1 14,465 kW/month -
Electricity Fees $1,292 - $ -
Natural Gas $31,001 9,538 MMBtu $3.25
TOTAL ENERGY COSTS $398,630
RECOMMENDED SAVINGS* $37,881 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Fees Natural Gas Personnel Changes
$ kWh $ $ $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,540
Cost:
$2,484
$10,540 119,776 - - - - - - $10,540
119,776
kWh
-
-
$
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,461
Cost:
$1,310
$8,901 101,150 - - - - $(-440) - $8,901
101,150
kWh
-
-
$
-
-
MMBtu
$(-440)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,049
Cost:
$14,550
$6,049 68,734 - - - - - - $6,049
68,734
kWh
-
-
$
-
-
MMBtu
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,983
Cost:
$6,696
- - - - $4,983 1,533 - - -
-
kWh
-
-
$
$4,983
1,533
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,939
Cost:
$356
- - - - $2,939 904 - - -
-
kWh
-
-
$
$2,939
904
MMBtu
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,755
Cost:
$5,978
$2,755 31,304 - - - - - - $2,755
31,304
kWh
-
-
$
-
-
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$937
Cost:
$4,000
- - $937 - - - - - -
-
kWh
$937
-
$
-
-
MMBtu
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$638
Cost:
$1,220
- - $638 - - - - - -
-
kWh
$638
-
$
-
-
MMBtu
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$579
Cost:
$847
$579 6,580 - - - - - - $579
6,580
kWh
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$37,881
Cost:
$37,441
$28,824 327,544 $1,575 - $7,922 2,437 $(-440) - $28,824
327,544
kWh
$1,575
-
$
$7,922
2,437
MMBtu
$(-440)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ $
Electricity Usage Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Fees Natural Gas Personnel Changes