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IAC Assessment: MZ0289
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IAC Assessment: MZ0289
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IAC Center University of Missouri-Columbia
Assessment Year 2020
Principal Product Vinyl Dipped Molding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 115
Plant Area (Sq.Ft.) 120,000
Annual Production 486,000 Pounds
Production Hrs. Annual 6,240
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,080 1,688,136 kWh $0.08
Electricity Demand $23,156 5,688 kW-months/year $4.07
Electricity Fees $1,272 - $ -
Natural Gas $183,881 27,548 MMBtu $6.67
TOTAL ENERGY COSTS $348,389
RECOMMENDED SAVINGS* $19,930 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,779
Cost:
$20,692
- - - - $4,779 716 - - -
-
kWh
-
-
kW-months/year
$4,779
716
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,636
Cost:
$1,117
$3,542 42,686 $334 82 - - $(-240) - $3,542
42,686
kWh
$334
82
kW-months/year
-
-
MMBtu
$(-240)
-
$
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$3,128
Cost:
$4,056
$2,858 34,438 $270 66 - - - - $2,858
34,438
kWh
$270
66
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,651
Cost:
$3,250
- - $2,651 651 - - - - -
-
kWh
$2,651
651
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,151
Cost:
$7,144
$1,965 23,684 $186 46 - - - - $1,965
23,684
kWh
$186
46
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,118
Cost:
$270
$1,936 23,327 $182 45 - - - - $1,936
23,327
kWh
$182
45
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,467
Cost:
$1,422
$1,341 16,159 $126 31 - - - - $1,341
16,159
kWh
$126
31
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$19,930
Cost:
$37,951
$11,642 140,294 $3,749 921 $4,779 716 $(-240) - $11,642
140,294
kWh
$3,749
921
kW-months/year
$4,779
716
MMBtu
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$11,033
Cost:
$12,587
$10,301 124,135 $972 239 - - $(-240) - $10,301
124,135
kWh
$972
239
kW-months/year
-
-
MMBtu
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes