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IAC Assessment: MZ0292
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IAC Assessment: MZ0292
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IAC Center University of Missouri-Columbia
Assessment Year 2020
Principal Product steel wheels for automobiles
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales >$500,000,000
# of Employees 340
Plant Area (Sq.Ft.) 620,000
Annual Production 10,000,000 Units
Production Hrs. Annual 5,175
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,160,304 27,509,888 kWh $0.04
Electricity Demand $468,292 64,653 kW-months/year $7.24
Natural Gas $195,048 142,746 MMBtu $1.37
TOTAL ENERGY COSTS $1,933,716
RECOMMENDED SAVINGS* $373,620 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $122,329
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,645
Cost:
$29,820
$4,622 110,055 $2,377 342 - - - - - - $7,646 - $4,622
110,055
kWh
$2,377
342
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$7,646
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$460
Cost:
$1,000
$460 10,961 - - - - - - - - - - $460
10,961
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,098
Cost:
$5,000
$627 14,927 $471 65 - - - - - - - - $627
14,927
kWh
$471
65
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$12,892
Cost:
$4,700
$9,765 232,503 $3,127 539 - - - - - - - - $9,765
232,503
kWh
$3,127
539
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$130
Cost:
$50
$130 3,082 - - - - - - - - - - $130
3,082
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$62,704
Cost:
$59,378
$62,704 1,492,951 - - - - - - - - - - $62,704
1,492,951
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$18,874
Cost:
$22,200
- - - - $18,874 13,556 - - - - - - -
-
kWh
-
-
kW-months/year
$18,874
13,556
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$43
Cost:
$73
$43 1,008 - - - - - - - - - - $43
1,008
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,588
Cost:
$240
$2,069 44,345 $519 61 - - - - - - - - $2,069
44,345
kWh
$519
61
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,760
Cost:
$45,300
$7,094 168,912 $2,666 392 - - - - - - - - $7,094
168,912
kWh
$2,666
392
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
11: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$147,061
Cost:
$38,160
$(-1,369) (-32,859) $(-610) (-90) - - $86,940 31,050 $62,100 31,050 - - $(-1,369)
(-32,859)
kWh
$(-610)
(-90)
kW-months/year
-
-
MMBtu
$86,940
31,050
Tgal
$62,100
31,050
Tgal
-
-
$
12: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$99,528
Cost:
$502,000
$66,528 1,584,000 $33,000 3,300 - - - - - - - - $66,528
1,584,000
kWh
$33,000
3,300
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
13: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,837
Cost:
$450
$2,644 62,952 $1,193 175 - - - - - - - - $2,644
62,952
kWh
$1,193
175
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$373,620
Cost:
$708,371
$155,317 3,692,837 $42,743 4,784 $18,874 13,556 $86,940 31,050 $62,100 31,050 $7,646 - $155,317
3,692,837
kWh
$42,743
4,784
kW-months/year
$18,874
13,556
MMBtu
$86,940
31,050
Tgal
$62,100
31,050
Tgal
$7,646
-
$
TOTAL IMPLEMENTED Savings:
$122,329
Cost:
$538,633
$77,123 1,831,330 $37,560 3,943 - - - - - - $7,646 - $77,123
1,831,330
kWh
$37,560
3,943
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$7,646
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal One-time Revenue or Avoided Cost