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IAC Assessment: NC0045
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IAC Assessment: NC0045
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IAC Center North Carolina State
Assessment Year 1994
Principal Product Aluminum Extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 125,000
Annual Production 70,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $518,738 9,374,561 kWh $0.06
Natural Gas $287,568 62,420 MMBtu $4.61
TOTAL ENERGY COSTS $806,306
RECOMMENDED SAVINGS* $57,276 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,578
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,193
Cost:
$5,730
$7,193 128,370 - - $7,193
128,370
kWh
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,703
Cost:
$2,581
$1,703 30,481 - - $1,703
30,481
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,943
Cost:
$630
$4,943 88,218 - - $4,943
88,218
kWh
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,312
Cost:
$720
$1,312 23,447 - - $1,312
23,447
kWh
-
-
MMBtu
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,490
Cost:
$210
$2,490 44,549 - - $2,490
44,549
kWh
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,018
Cost:
$500
$3,018 53,927 - - $3,018
53,927
kWh
-
-
MMBtu
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$29,276
Cost:
$4,511
- - $29,276 6,351 -
-
kWh
$29,276
6,351
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,341
Cost:
$3,000
- - $7,341 1,593 -
-
kWh
$7,341
1,593
MMBtu
TOTAL RECOMMENDED Savings:
$57,276
Cost:
$17,882
$20,659 368,992 $36,617 7,944 $20,659
368,992
kWh
$36,617
7,944
MMBtu
TOTAL IMPLEMENTED Savings:
$44,578
Cost:
$8,641
$7,961 142,145 $36,617 7,944 $7,961
142,145
kWh
$36,617
7,944
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas