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IAC Assessment: NC0055
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IAC Assessment: NC0055
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IAC Center North Carolina State
Assessment Year 1995
Principal Product Acrylic Yarn
NAICS n/a
SIC 2298 - Cordage And Twine
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 243,000
Annual Production 17,680,000 Pounds
Production Hrs. Annual 8,232
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,803,230 34,915,299 kWh $0.05
Natural Gas $171,040 43,647 MMBtu $3.92
TOTAL ENERGY COSTS $3,014,270
RECOMMENDED SAVINGS* $552,737 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,610
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,521
Cost:
$1,200
- - $1,521 267 - - -
-
kWh
$1,521
267
MMBtu
-
-
Tgal
02: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$144,508
Cost:
$638,000
$144,508 1,806,858 - - - - $144,508
1,806,858
kWh
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,431
Cost:
$480
$1,431 25,498 - - - - $1,431
25,498
kWh
-
-
MMBtu
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$658
Cost:
$3,360
$658 11,723 - - - - $658
11,723
kWh
-
-
MMBtu
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,143
Cost:
$28,000
$8,143 144,490 - - - - $8,143
144,490
kWh
-
-
MMBtu
-
-
Tgal
06: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$56,724
Cost:
$55,000
$56,724 1,013,189 - - - - $56,724
1,013,189
kWh
-
-
MMBtu
-
-
Tgal
07: 3.4151 MINIMIZE WATER USAGE Savings:
$8,114
Cost:
$10,000
- - $4,410 772 $3,704 926,100 -
-
kWh
$4,410
772
MMBtu
$3,704
926,100
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$331,638
Cost:
$1,750,000
$46,106 823,564 $155,132 27,200 $130,400 32,600,000 $46,106
823,564
kWh
$155,132
27,200
MMBtu
$130,400
32,600,000
Tgal
TOTAL RECOMMENDED Savings:
$552,737
Cost:
$2,486,040
$257,570 3,825,322 $161,063 28,239 $134,104 33,526,100 $257,570
3,825,322
kWh
$161,063
28,239
MMBtu
$134,104
33,526,100
Tgal
TOTAL IMPLEMENTED Savings:
$3,610
Cost:
$5,040
$2,089 37,221 $1,521 267 - - $2,089
37,221
kWh
$1,521
267
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal