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IAC Assessment: NC0077
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IAC Assessment: NC0077
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Fabricated metal parts
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 47,225
Annual Production 10,000,000 Pounds
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,950 822,685 kWh $0.05
Electricity Demand $25,050 3,000 kW-months/year $8.35
Natural Gas $8,496 1,717 MMBtu $4.95
TOTAL ENERGY COSTS $171,996
RECOMMENDED SAVINGS* $18,054 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,053
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,351
Cost:
$2,860
$579 17,292 $772 92 - - - - $579
17,292
kWh
$772
92
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$132
Cost:
$840
$98 2,931 $34 4 - - - - $98
2,931
kWh
$34
4
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$278
Cost:
$210
$185 5,569 $93 11 - - - - $185
5,569
kWh
$93
11
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$544
Cost:
$160
$317 9,672 $227 27 - - - - $317
9,672
kWh
$227
27
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$775
Cost:
-
$775 28,429 - - - - - - $775
28,429
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$306
Cost:
$100
$188 7,034 $118 14 - - - - $188
7,034
kWh
$118
14
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$4,818
Cost:
$5,000
$2,849 72,392 $3,637 436 $(-1,668) (-353) - - $2,849
72,392
kWh
$3,637
436
kW-months/year
$(-1,668)
(-353)
MMBtu
-
-
lb
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$9,850
Cost:
$1,800
- - - - - - $9,850 3,150 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$9,850
3,150
lb
TOTAL RECOMMENDED Savings:
$18,054
Cost:
$10,970
$4,991 143,319 $4,881 584 $(-1,668) (-353) $9,850 3,150 $4,991
143,319
kWh
$4,881
584
kW-months/year
$(-1,668)
(-353)
MMBtu
$9,850
3,150
lb
TOTAL IMPLEMENTED Savings:
$1,053
Cost:
$210
$960 33,998 $93 11 - - - - $960
33,998
kWh
$93
11
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (haz)