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IAC Assessment: NC0082
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IAC Assessment: NC0082
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Aluminum escalator steps
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $5,000,000-$10,000,000
# of Employees 42
Plant Area (Sq.Ft.) 33,000
Annual Production 80,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,501 1,684,056 kWh $0.05
Electricity Demand $22,602 4,622 kW-months/year $4.89
Natural Gas $55,210 13,724 MMBtu $4.02
TOTAL ENERGY COSTS $164,313
RECOMMENDED SAVINGS* $25,490 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,420
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$1,228
Cost:
$2,500
- - - - $1,228 304 - - - - -
-
kWh
-
-
kW-months/year
$1,228
304
MMBtu
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,084
Cost:
$3,000
$1,084 21,102 - - - - - - - - $1,084
21,102
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$534
Cost:
$330
$449 8,792 $85 17 - - - - - - $449
8,792
kWh
$85
17
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,118
Cost:
$100
$2,118 41,032 - - - - - - - - $2,118
41,032
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$820
Cost:
$200
- - - - $820 163 - - - - -
-
kWh
-
-
kW-months/year
$820
163
MMBtu
-
-
$
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$4,208
Cost:
$10,000
$221 4,396 $254 52 $3,733 924 - - - - $221
4,396
kWh
$254
52
kW-months/year
$3,733
924
MMBtu
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$91
Cost:
$80
$71 1,465 $20 4 - - - - - - $71
1,465
kWh
$20
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$153
Cost:
$560
$101 2,052 $12 3 - - - - $40 - $101
2,052
kWh
$12
3
kW-months/year
-
-
MMBtu
-
-
$
$40
-
$
09: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$15,254
Cost:
$1,350
- - - - - - $15,254 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$15,254
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,490
Cost:
$18,120
$4,044 78,839 $371 76 $5,781 1,391 $15,254 - $40 - $4,044
78,839
kWh
$371
76
kW-months/year
$5,781
1,391
MMBtu
$15,254
-
$
$40
-
$
TOTAL IMPLEMENTED Savings:
$19,420
Cost:
$4,150
$2,118 41,032 - - $2,048 467 $15,254 - - - $2,118
41,032
kWh
-
-
kW-months/year
$2,048
467
MMBtu
$15,254
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost