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IAC Assessment: NC0094
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IAC Assessment: NC0094
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IAC Center North Carolina State
Assessment Year 1996
Principal Product Vacuum actuators
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 450
Plant Area (Sq.Ft.) 130,000
Annual Production 19,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $435,465 13,160,024 kWh $0.03
Electricity Demand $191,527 17,734 kW-months/year $10.80
Electricity Fees $16,279 - $ -
Natural Gas $29,504 5,030 MMBtu $5.87
TOTAL ENERGY COSTS $696,756
RECOMMENDED SAVINGS* $46,604 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,049
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,416
Cost:
$960
$1,536 46,307 $880 79 - - - - - - - - - - $1,536
46,307
kWh
$880
79
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$724
Cost:
$400
$439 13,189 $285 26 - - - - - - - - - - $439
13,189
kWh
$285
26
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,343
Cost:
$22,000
$4,443 134,232 $2,900 269 - - - - - - - - - - $4,443
134,232
kWh
$2,900
269
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,041
Cost:
-
$629 19,050 $412 38 - - - - - - - - - - $629
19,050
kWh
$412
38
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,770
Cost:
$20
$1,071 32,239 $699 65 - - - - - - - - - - $1,071
32,239
kWh
$699
65
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$275
Cost:
$250
$275 8,206 - - - - - - - - - - - - $275
8,206
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$100
Cost:
$420
$49 1,465 $21 2 - - - - - - - - $30 - $49
1,465
kWh
$21
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$30
-
$
08: 2.2443 RE-USE OR RECYCLE HOT OR COLD PROCESS EXHAUST AIR Savings:
$197
Cost:
$50
$102 2,931 $95 26 - - - - - - - - - - $102
2,931
kWh
$95
26
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$11,533
Cost:
$25,000
- - - - $(-458) (-102) - - $11,991 95,280 - - - - -
-
kWh
-
-
kW-months/year
$(-458)
(-102)
MMBtu
-
-
gal
$11,991
95,280
lb
-
-
$
-
-
$
10: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$21,205
Cost:
$54,000
- - - - $(-535) (-91) $(-8,000) (-10,425) $23,981 190,560 $5,759 - - - -
-
kWh
-
-
kW-months/year
$(-535)
(-91)
MMBtu
$(-8,000)
(-10,425)
gal
$23,981
190,560
lb
$5,759
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$46,604
Cost:
$103,100
$8,544 257,619 $5,292 505 $(-993) (-193) $(-8,000) (-10,425) $35,972 285,840 $5,759 - $30 - $8,544
257,619
kWh
$5,292
505
kW-months/year
$(-993)
(-193)
MMBtu
$(-8,000)
(-10,425)
gal
$35,972
285,840
lb
$5,759
-
$
$30
-
$
TOTAL IMPLEMENTED Savings:
$14,049
Cost:
$26,380
$1,585 47,772 $901 81 $(-458) (-102) - - $11,991 95,280 - - $30 - $1,585
47,772
kWh
$901
81
kW-months/year
$(-458)
(-102)
MMBtu
-
-
gal
$11,991
95,280
lb
-
-
$
$30
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (haz) Primary Raw Material Ancillary Material Cost