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IAC Assessment: NC0113
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IAC Assessment: NC0113
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Industrial access equipment and ladders
NAICS n/a
SIC 3400 -
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 127,422
Annual Production 18,500,000 Pounds
Production Hrs. Annual 2,626
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,744 1,282,532 kWh $0.05
Electricity Demand $17,594 4,630 kW-months/year $3.80
Electricity Fees $6,527 - $ -
Natural Gas $21,894 2,842 MMBtu $7.70
TOTAL ENERGY COSTS $116,790
RECOMMENDED SAVINGS* $226,563 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $863
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$10,733
Cost:
$15,000
$8,380 160,903 $2,353 619 - - - - - - - - - - - - - - $8,380
160,903
kWh
$2,353
619
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$1,447
Cost:
$3,400
$(-284) (-5,569) $(-55) (-15) $1,786 232 - - - - - - - - - - - - $(-284)
(-5,569)
kWh
$(-55)
(-15)
kW-months/year
$1,786
232
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$252
Cost:
$240
$56 1,172 $196 52 - - - - - - - - - - - - - - $56
1,172
kWh
$196
52
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$863
Cost:
$210
$668 12,896 $195 51 - - - - - - - - - - - - - - $668
12,896
kWh
$195
51
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$226
Cost:
$1,400
$205 3,810 $21 5 - - - - - - - - - - - - - - $205
3,810
kWh
$21
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$831
Cost:
$500
- - - - - - $831 1,250 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$831
1,250
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,500
Cost:
$5,200
- - - - - - $3,200 160,000 - - $3,300 - - - $(-1,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,200
160,000
lb
-
-
$
$3,300
-
$
-
-
$
$(-1,000)
-
$
-
-
$
08: 4.624 HIRE ADDITIONAL PERSONNEL TO REDUCE CHANGEOUT TIME Savings:
$163,000
Cost:
$8,000
- - - - - - - - - - - - - - - - $163,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$163,000
-
$
09: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$11,000
Cost:
$10,500
- - - - - - - - $(-14,000) - - - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-14,000)
-
$
-
-
$
-
-
$
-
-
$
$25,000
-
$
10: 4.322 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$32,711
Cost:
$56,000
- - - - - - - - $(-42,000) - - - $24,711 - - - $50,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-42,000)
-
$
-
-
$
$24,711
-
$
-
-
$
$50,000
-
$
TOTAL RECOMMENDED Savings:
$226,563
Cost:
$100,450
$9,025 173,212 $2,710 712 $1,786 232 $4,031 161,250 $(-56,000) - $3,300 - $24,711 - $(-1,000) - $238,000 - $9,025
173,212
kWh
$2,710
712
kW-months/year
$1,786
232
MMBtu
$4,031
161,250
lb
$(-56,000)
-
$
$3,300
-
$
$24,711
-
$
$(-1,000)
-
$
$238,000
-
$
TOTAL IMPLEMENTED Savings:
$863
Cost:
$210
$668 12,896 $195 51 - - - - - - - - - - - - - - $668
12,896
kWh
$195
51
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Primary Product