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IAC Assessment: NC0119
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IAC Assessment: NC0119
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Industrial sweepers
NAICS n/a
SIC 3569 - General Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 1,200,000
Annual Production 800 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $76,003 2,450,176 kWh $0.03
Electricity Demand $60,746 7,275 kW-months/year $8.35
Electricity Fees $8,766 - $ -
Natural Gas $61,646 11,510 MMBtu $5.36
TOTAL ENERGY COSTS $237,351
RECOMMENDED SAVINGS* $148,377 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,447
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ %
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,540
Cost:
$9,360
- - - - $2,540 474 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,540
474
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$832
Cost:
$180
$549 16,999 $283 34 - - - - - - - - - - - - - - $549
16,999
kWh
$283
34
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,719
Cost:
$5,750
$1,719 67,995 - - - - - - - - - - - - - - - - $1,719
67,995
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,369
Cost:
-
$584 46,893 $785 94 - - - - - - - - - - - - - - $584
46,893
kWh
$785
94
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,047
Cost:
$43,046
$(-211) (-7,034) $(-131) (-18) $6,389 1,192 - - - - - - - - - - - - $(-211)
(-7,034)
kWh
$(-131)
(-18)
kW-months/year
$6,389
1,192
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$14,220
Cost:
$45,000
- - - - $5,470 1,020 - - - - $8,750 - - - - - - - -
-
kWh
-
-
kW-months/year
$5,470
1,020
MMBtu
-
-
gal
-
-
lb
$8,750
-
$
-
-
$
-
-
$
-
-
%
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$8,808
Cost:
$39,078
$3,798 101,993 $5,010 600 - - - - - - - - - - - - - - $3,798
101,993
kWh
$5,010
600
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
%
08: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$13,896
Cost:
$15,000
- - - - - - - - - - - - $13,896 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$13,896
-
$
-
-
$
-
-
%
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$8,671
Cost:
$26,025
- - - - - - $7,684 515 $987 300 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,684
515
gal
$987
300
lb
-
-
$
-
-
$
-
-
$
-
-
%
10: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$2,906
Cost:
$6,000
$(-3) (-293) - - - - $800 440 - - $560 - - - $1,549 - - - $(-3)
(-293)
kWh
-
-
kW-months/year
-
-
MMBtu
$800
440
gal
-
-
lb
$560
-
$
-
-
$
$1,549
-
$
-
-
%
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$7,369
Cost:
$5,200
- - - - - - - - $6,023 308,800 $(-1,000) - $2,346 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,023
308,800
lb
$(-1,000)
-
$
$2,346
-
$
-
-
$
-
-
%
12: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$80,000
Cost:
$200,000
- - - - - - - - - - - - - - - - $80,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
$80,000
-
%
TOTAL RECOMMENDED Savings:
$148,377
Cost:
$394,639
$6,436 226,553 $5,947 710 $14,399 2,686 $8,484 955 $7,010 309,100 $8,310 - $16,242 - $1,549 - $80,000 - $6,436
226,553
kWh
$5,947
710
kW-months/year
$14,399
2,686
MMBtu
$8,484
955
gal
$7,010
309,100
lb
$8,310
-
$
$16,242
-
$
$1,549
-
$
$80,000
-
%
TOTAL IMPLEMENTED Savings:
$16,447
Cost:
$20,930
$2,268 84,994 $283 34 - - - - - - - - $13,896 - - - - - $2,268
84,994
kWh
$283
34
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$13,896
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production