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IAC Assessment: NC0122
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IAC Assessment: NC0122
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IAC Center North Carolina State
Assessment Year 1997
Principal Product mirrors
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 90,060
Annual Production 500,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,813 2,883,060 kWh $0.04
Electricity Demand $47,079 13,646 kW-months/year $3.45
Electricity Fees $8,140 - $ -
Natural Gas $53,475 8,647 MMBtu $6.18
TOTAL ENERGY COSTS $272,649
RECOMMENDED SAVINGS* $105,026 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,460
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,591
Cost:
$647
$1,082 24,619 $509 148 - - - - - - - - - - - - $1,082
24,619
kWh
$509
148
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$884
Cost:
$468
- - - - $884 92 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$884
92
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$831
Cost:
$1,000
$831 18,757 - - - - - - - - - - - - - - $831
18,757
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,262
Cost:
$600
- - - - $2,262 366 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,262
366
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,108
Cost:
$3,500
$1,707 38,687 $401 116 - - - - - - - - - - - - $1,707
38,687
kWh
$401
116
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.1224 REPLACE BOILER Savings:
$8,881
Cost:
$36,000
- - - - $8,281 1,340 - - - - $600 - - - - - -
-
kWh
-
-
kW-months/year
$8,281
1,340
MMBtu
-
-
Tgal
-
-
lb
$600
-
$
-
-
$
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$973
Cost:
$1,500
$973 21,981 - - - - - - - - - - - - - - $973
21,981
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$12,101
Cost:
$2,500
- - - - $6,149 995 $5,952 2,400,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,149
995
MMBtu
$5,952
2,400,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$27,463
Cost:
$13,500
$(-227) (-5,275) - - - - - - $27,690 1,560,000 - - - - - - $(-227)
(-5,275)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$27,690
1,560,000
lb
-
-
$
-
-
$
-
-
$
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,157
Cost:
$400
- - - - - - - - $3,157 138,800 $(-1,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,157
138,800
lb
$(-1,000)
-
$
-
-
$
-
-
$
11: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$36,445
Cost:
$100,000
$(-388) (-8,792) $(-167) (-48) - - - - - - $32,000 - $5,000 - - - $(-388)
(-8,792)
kWh
$(-167)
(-48)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$32,000
-
$
$5,000
-
$
-
-
$
12: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$9,330
Cost:
$3,330
- - - - - - - - $(-370) (-20,845) $(-300) - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-370)
(-20,845)
lb
$(-300)
-
$
-
-
$
$10,000
-
$
TOTAL RECOMMENDED Savings:
$105,026
Cost:
$163,445
$3,978 89,977 $743 216 $17,576 2,793 $5,952 2,400,000 $30,477 1,677,955 $31,300 - $5,000 - $10,000 - $3,978
89,977
kWh
$743
216
kW-months/year
$17,576
2,793
MMBtu
$5,952
2,400,000
Tgal
$30,477
1,677,955
lb
$31,300
-
$
$5,000
-
$
$10,000
-
$
TOTAL IMPLEMENTED Savings:
$12,460
Cost:
$5,230
$973 21,981 - - - - - - $2,787 117,955 $(-1,300) - - - $10,000 - $973
21,981
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,787
117,955
lb
$(-1,300)
-
$
-
-
$
$10,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product