IAC logo
IAC Assessment: NC0123
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0123
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 1997
Principal Product Cases for electronics
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 130,000
Annual Production 13,000 Pieces
Production Hrs. Annual 2,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,824 1,546,014 kWh $0.04
Electricity Demand $38,097 4,646 kW-months/year $8.20
LPG $16,571 1,397 MMBtu $11.86
TOTAL ENERGY COSTS $138,913
RECOMMENDED SAVINGS* $157,232 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $128,137
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ %
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,987
Cost:
-
$1,987 49,824 - - - - - - - - - - - - - - - - $1,987
49,824
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$953
Cost:
$450
$590 14,654 $363 44 - - - - - - - - - - - - - - $590
14,654
kWh
$363
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,475
Cost:
$2,000
$1,475 36,928 - - - - - - - - - - - - - - - - $1,475
36,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$126
Cost:
$25
$78 2,052 $48 6 - - - - - - - - - - - - - - $78
2,052
kWh
$48
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$376
Cost:
$400
$256 6,448 $120 15 - - - - - - - - - - - - - - $256
6,448
kWh
$120
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,282
Cost:
$14,319
$(-946) (-23,740) $(-465) (-57) $8,693 733 - - - - - - - - - - - - $(-946)
(-23,740)
kWh
$(-465)
(-57)
kW-months/year
$8,693
733
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
07: 3.1222 REDUCE WATER USE WITH COUNTER CURRENT RINSING Savings:
$926
Cost:
$200
- - - - - - $926 240,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$926
240,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
08: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$14,528
Cost:
$12,000
$(-256) (-6,448) - - - - - - $14,784 5,082 - - - - - - - - $(-256)
(-6,448)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$14,784
5,082
gal
-
-
lb
-
-
$
-
-
$
-
-
%
09: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$3,429
Cost:
$15,000
- - - - - - - - - - - - - - $3,429 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$3,429
-
$
-
-
%
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$375
Cost:
$200
- - - - - - - - - - $375 25,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$375
25,000
lb
-
-
$
-
-
$
-
-
%
11: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$10,775
Cost:
-
- - - - - - - - - - - - $10,775 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$10,775
-
$
-
-
$
-
-
%
12: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$115,000
Cost:
$200,000
- - - - - - - - - - - - - - - - $115,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$115,000
-
%
TOTAL RECOMMENDED Savings:
$157,232
Cost:
$244,594
$3,184 79,718 $66 8 $8,693 733 $926 240,000 $14,784 5,082 $375 25,000 $10,775 - $3,429 - $115,000 - $3,184
79,718
kWh
$66
8
kW-months/year
$8,693
733
MMBtu
$926
240,000
Tgal
$14,784
5,082
gal
$375
25,000
lb
$10,775
-
$
$3,429
-
$
$115,000
-
%
TOTAL IMPLEMENTED Savings:
$128,137
Cost:
$200,200
$1,987 49,824 - - - - - - - - $375 25,000 $10,775 - - - $115,000 - $1,987
49,824
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$375
25,000
lb
$10,775
-
$
-
-
$
$115,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production