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IAC Assessment: NC0123
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IAC Assessment: NC0123
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Cases for electronics
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 130,000
Annual Production 13,000 Pieces
Production Hrs. Annual 2,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,824 1,546,014 kWh $0.04
Electricity Demand $38,097 4,646 kW-months/year $8.20
LPG $16,571 1,397 MMBtu $11.86
TOTAL ENERGY COSTS $138,913
RECOMMENDED SAVINGS* $157,232 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $128,137
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ %
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,987
Cost:
-
$1,987 49,824 - - - - - - - - - - - - - - - - $1,987
49,824
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$953
Cost:
$450
$590 14,654 $363 44 - - - - - - - - - - - - - - $590
14,654
kWh
$363
44
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$1,475
Cost:
$2,000
$1,475 36,928 - - - - - - - - - - - - - - - - $1,475
36,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$126
Cost:
$25
$78 2,052 $48 6 - - - - - - - - - - - - - - $78
2,052
kWh
$48
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$376
Cost:
$400
$256 6,448 $120 15 - - - - - - - - - - - - - - $256
6,448
kWh
$120
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$7,282
Cost:
$14,319
$(-946) (-23,740) $(-465) (-57) $8,693 733 - - - - - - - - - - - - $(-946)
(-23,740)
kWh
$(-465)
(-57)
kW-months/year
$8,693
733
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
07: 3.1222 REDUCE WATER USE WITH COUNTER CURRENT RINSING Savings:
$926
Cost:
$200
- - - - - - $926 240,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$926
240,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
%
08: 3.3125 USE DISTILLATION, EVAPORATION TO REMOVE CONTAMINANTS Savings:
$14,528
Cost:
$12,000
$(-256) (-6,448) - - - - - - $14,784 5,082 - - - - - - - - $(-256)
(-6,448)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$14,784
5,082
gal
-
-
lb
-
-
$
-
-
$
-
-
%
09: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$3,429
Cost:
$15,000
- - - - - - - - - - - - - - $3,429 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$3,429
-
$
-
-
%
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$375
Cost:
$200
- - - - - - - - - - $375 25,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$375
25,000
lb
-
-
$
-
-
$
-
-
%
11: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$10,775
Cost:
-
- - - - - - - - - - - - $10,775 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$10,775
-
$
-
-
$
-
-
%
12: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$115,000
Cost:
$200,000
- - - - - - - - - - - - - - - - $115,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$115,000
-
%
TOTAL RECOMMENDED Savings:
$157,232
Cost:
$244,594
$3,184 79,718 $66 8 $8,693 733 $926 240,000 $14,784 5,082 $375 25,000 $10,775 - $3,429 - $115,000 - $3,184
79,718
kWh
$66
8
kW-months/year
$8,693
733
MMBtu
$926
240,000
Tgal
$14,784
5,082
gal
$375
25,000
lb
$10,775
-
$
$3,429
-
$
$115,000
-
%
TOTAL IMPLEMENTED Savings:
$128,137
Cost:
$200,200
$1,987 49,824 - - - - - - - - $375 25,000 $10,775 - - - $115,000 - $1,987
49,824
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$375
25,000
lb
$10,775
-
$
-
-
$
$115,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Primary Raw Material Increase in Production