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IAC Assessment: NC0130
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IAC Assessment: NC0130
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Dyed fabric for shirts
NAICS n/a
SIC 2619 -
Sales $10,000,000-$50,000,000
# of Employees 240
Plant Area (Sq.Ft.) 150,000
Annual Production 7,500,000 Pounds
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,786 8,654,162 kWh $0.03
Electricity Demand $133,083 15,879 kW-months/year $8.38
Electricity Fees $11,746 - $ -
Natural Gas $914,606 218,206 MMBtu $4.19
TOTAL ENERGY COSTS $1,319,221
RECOMMENDED SAVINGS* $221,254 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$513
Cost:
$448
$113 11,137 $400 48 - - - - - - - - - - - - $113
11,137
kWh
$400
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7122 DISCONNECT BALLASTS Savings:
$474
Cost:
$750
$324 10,844 $150 18 - - - - - - - - - - - - $324
10,844
kWh
$150
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,610
Cost:
$2,650
- - - - $1,610 414 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,610
414
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,182
Cost:
$1,400
- - - - $3,182 818 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,182
818
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$759
Cost:
$700
- - - - $759 195 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$759
195
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$72,505
Cost:
$200
- - - - $73,505 18,896 - - - - $1,000 - - - $(-2,000) - -
-
kWh
-
-
kW-months/year
$73,505
18,896
MMBtu
-
-
Tgal
-
-
lb
$1,000
-
$
-
-
$
$(-2,000)
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$9,082
Cost:
$5,200
- - - - - - - - $9,282 476,000 - - $800 - $(-1,000) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$9,282
476,000
lb
-
-
$
$800
-
$
$(-1,000)
-
$
08: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$22,291
Cost:
$28,000
- - - - - - $22,291 8,640,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$22,291
8,640,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$109,838
Cost:
$30,250
- - - - $61,169 15,725 $48,669 18,864,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
$61,169
15,725
MMBtu
$48,669
18,864,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$1,000
Cost:
-
- - - - - - - - - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$1,000
-
$
TOTAL RECOMMENDED Savings:
$221,254
Cost:
$69,598
$437 21,981 $550 66 $140,225 36,048 $70,960 27,504,000 $9,282 476,000 $1,000 - $800 - $(-2,000) - $437
21,981
kWh
$550
66
kW-months/year
$140,225
36,048
MMBtu
$70,960
27,504,000
Tgal
$9,282
476,000
lb
$1,000
-
$
$800
-
$
$(-2,000)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost