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IAC Assessment: NC0133
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IAC Assessment: NC0133
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Insulin
NAICS n/a
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 147
Plant Area (Sq.Ft.) 99,500
Annual Production 12,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $371,526 11,399,766 kWh $0.03
Electricity Demand $214,200 19,040 kW-months/year $11.25
Electricity Fees $32,671 - $ -
Natural Gas $275,337 59,063 MMBtu $4.66
TOTAL ENERGY COSTS $1,003,734
RECOMMENDED SAVINGS* $629,961 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $606,528
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,797
Cost:
$7,696
$2,357 72,392 $2,440 217 - - - - - - $2,357
72,392
kWh
$2,440
217
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,905
Cost:
$1,400
- - - - $3,905 838 - - - - -
-
kWh
-
-
kW-months/year
$3,905
838
MMBtu
-
-
Tgal
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,181
Cost:
$27,560
$456 14,068 $4,725 420 - - - - - - $456
14,068
kWh
$4,725
420
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
04: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$97,026
Cost:
$2,000
- - - - - - $97,026 10,512,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$97,026
10,512,000
Tgal
-
-
%
05: 3.4151 MINIMIZE WATER USAGE Savings:
$18,252
Cost:
$35,000
- - - - - - $18,252 137,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,252
137,000
Tgal
-
-
%
06: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$500,800
Cost:
-
- - - - - - - - $500,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$500,800
-
%
TOTAL RECOMMENDED Savings:
$629,961
Cost:
$73,656
$2,813 86,460 $7,165 637 $3,905 838 $115,278 10,649,000 $500,800 - $2,813
86,460
kWh
$7,165
637
kW-months/year
$3,905
838
MMBtu
$115,278
10,649,000
Tgal
$500,800
-
%
TOTAL IMPLEMENTED Savings:
$606,528
Cost:
$11,096
$2,357 72,392 $2,440 217 $3,905 838 $97,026 10,512,000 $500,800 - $2,357
72,392
kWh
$2,440
217
kW-months/year
$3,905
838
MMBtu
$97,026
10,512,000
Tgal
$500,800
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production