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IAC Assessment: NC0136
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IAC Assessment: NC0136
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Pantyhose
NAICS n/a
SIC 2251 - Women's Full-Length and Knee-Length Hosiery, Except Socks
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 78,000
Annual Production 18,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,879 6,330,891 kWh $0.03
Electricity Demand $292,743 14,775 kW-months/year $19.81
Electricity Fees $11,222 - $ -
Natural Gas $220,698 51,669 MMBtu $4.27
Fuel Oil #2 $16,595 3,852 MMBtu $4.31
TOTAL ENERGY COSTS $732,681
RECOMMENDED SAVINGS* $50,925 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,824
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$4,876
Cost:
$100
- - - - $4,876 1,142 - - - - - - -
-
kWh
-
-
kW-months/year
$4,876
1,142
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,667
Cost:
$600
- - - - $4,667 1,093 - - - - - - -
-
kWh
-
-
kW-months/year
$4,667
1,093
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,035
Cost:
$1,630
$3,358 107,268 $1,572 179 - - - - $1,105 - - - $3,358
107,268
kWh
$1,572
179
kW-months/year
-
-
MMBtu
-
-
lb
$1,105
-
$
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$10,803
Cost:
$24,103
- - - - $10,803 2,562 - - - - - - -
-
kWh
-
-
kW-months/year
$10,803
2,562
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$4,000
Cost:
$1,000
$4,000 127,784 - - - - - - - - - - $4,000
127,784
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,263
Cost:
$5,200
- - - - - - $1,263 12,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,263
12,500
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$281
Cost:
$200
- - - - - - $281 18,750 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$281
18,750
lb
-
-
$
-
-
$
08: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$19,000
Cost:
$62,834
- - - - - - - - - - $19,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$19,000
-
$
TOTAL RECOMMENDED Savings:
$50,925
Cost:
$95,667
$7,358 235,052 $1,572 179 $20,346 4,797 $1,544 31,250 $1,105 - $19,000 - $7,358
235,052
kWh
$1,572
179
kW-months/year
$20,346
4,797
MMBtu
$1,544
31,250
lb
$1,105
-
$
$19,000
-
$
TOTAL IMPLEMENTED Savings:
$13,824
Cost:
$1,900
$4,000 127,784 - - $9,543 2,235 $281 18,750 - - - - $4,000
127,784
kWh
-
-
kW-months/year
$9,543
2,235
MMBtu
$281
18,750
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost By-product Production