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IAC Assessment: NC0139
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IAC Assessment: NC0139
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Aluminum foil
NAICS n/a
SIC 3353 - Aluminum Sheet, Plate, And Foil
Sales $100,000,000-$500,000,000
# of Employees 286
Plant Area (Sq.Ft.) 200,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,005,042 39,118,113 kWh $0.03
Electricity Demand $567,223 66,110 kW-months/year $8.58
Electricity Fees $45,146 - $ -
Natural Gas $2,026,000 516,448 MMBtu $3.92
TOTAL ENERGY COSTS $3,686,911
RECOMMENDED SAVINGS* $523,401 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,424
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ %
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,306
Cost:
$18,000
$10,506 183,763 $3,800 140 - - - - - - - - $10,506
183,763
kWh
$3,800
140
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
%
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,424
Cost:
$1,800
$2,354 91,735 $1,070 125 - - - - - - - - $2,354
91,735
kWh
$1,070
125
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
%
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$34,875
Cost:
$2,500
$(-388) (-15,240) $(-175) (-20) $35,438 9,040 - - - - - - $(-388)
(-15,240)
kWh
$(-175)
(-20)
kW-months/year
$35,438
9,040
MMBtu
-
-
gal
-
-
lb
-
-
%
04: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$5,815
Cost:
$25,000
$(-925) (-36,049) $(-422) (-49) $7,162 1,827 - - - - - - $(-925)
(-36,049)
kWh
$(-422)
(-49)
kW-months/year
$7,162
1,827
MMBtu
-
-
gal
-
-
lb
-
-
%
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$42,277
Cost:
$70,000
$14,771 575,029 $7,506 875 - - - - $20,000 2,800 - - $14,771
575,029
kWh
$7,506
875
kW-months/year
-
-
MMBtu
-
-
gal
$20,000
2,800
lb
-
-
%
06: 3.3133 USE OTHER WASTE CONCENTRATION METHODS Savings:
$4,704
Cost:
$4,000
- - - - - - $4,704 8,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,704
8,400
gal
-
-
lb
-
-
%
07: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$418,000
Cost:
$750,000
- - - - - - - - - - $418,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$418,000
-
%
TOTAL RECOMMENDED Savings:
$523,401
Cost:
$871,300
$26,318 799,238 $11,779 1,071 $42,600 10,867 $4,704 8,400 $20,000 2,800 $418,000 - $26,318
799,238
kWh
$11,779
1,071
kW-months/year
$42,600
10,867
MMBtu
$4,704
8,400
gal
$20,000
2,800
lb
$418,000
-
%
TOTAL IMPLEMENTED Savings:
$3,424
Cost:
$1,800
$2,354 91,735 $1,070 125 - - - - - - - - $2,354
91,735
kWh
$1,070
125
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Increase in Production