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IAC Assessment: NC0140
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IAC Assessment: NC0140
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IAC Center North Carolina State
Assessment Year 1998
Principal Product steel wire
NAICS n/a
SIC 3315 - Steel Wire And Related Products
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 156,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $241,113 9,033,119 kWh $0.03
Electricity Demand $189,243 20,310 kW-months/year $9.32
Electricity Fees $12,919 - $ -
Natural Gas $55,941 9,560 MMBtu $5.85
TOTAL ENERGY COSTS $499,216
RECOMMENDED SAVINGS* $310,829 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $243,771
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$489
Cost:
$852
$157 5,862 $332 35 - - - - - - - - $157
5,862
kWh
$332
35
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,227
Cost:
$1,090
- - - - $4,227 723 - - - - - - -
-
kWh
-
-
kW-months/year
$4,227
723
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.2514 COVER OPEN TANKS Savings:
$5,237
Cost:
$10,500
- - - - $5,237 918 - - - - - - -
-
kWh
-
-
kW-months/year
$5,237
918
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$7,006
Cost:
$6,000
$4,406 165,006 $2,600 276 - - - - - - - - $4,406
165,006
kWh
$2,600
276
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$1,555
Cost:
$200
- - - - $1,555 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,555
-
MMBtu
-
-
lb
-
-
$
-
-
%
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,915
Cost:
$1,448
$1,291 48,359 $624 66 - - - - - - - - $1,291
48,359
kWh
$624
66
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
07: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$5,400
Cost:
$200
- - - - - - $8,100 540,000 $(-2,700) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,100
540,000
lb
$(-2,700)
-
$
-
-
%
08: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$47,500
Cost:
$135,000
- - - - - - - - - - $47,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$47,500
-
%
09: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$237,500
Cost:
$12,000
- - - - - - - - - - $237,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$237,500
-
%
TOTAL RECOMMENDED Savings:
$310,829
Cost:
$167,290
$5,854 219,227 $3,556 377 $11,019 1,641 $8,100 540,000 $(-2,700) - $285,000 - $5,854
219,227
kWh
$3,556
377
kW-months/year
$11,019
1,641
MMBtu
$8,100
540,000
lb
$(-2,700)
-
$
$285,000
-
%
TOTAL IMPLEMENTED Savings:
$243,771
Cost:
$14,142
$157 5,862 $332 35 $5,782 723 - - - - $237,500 - $157
5,862
kWh
$332
35
kW-months/year
$5,782
723
MMBtu
-
-
lb
-
-
$
$237,500
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Ancillary Material Cost Increase in Production