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IAC Assessment: NC0145
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IAC Assessment: NC0145
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Commercial printer
NAICS n/a
SIC 2750 -
Sales $50,000,000-$100,000,000
# of Employees 134
Plant Area (Sq.Ft.) 102,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,372 5,050,410 kWh $0.03
Electricity Demand $118,871 14,163 kW-months/year $8.39
Electricity Fees $37,812 - $ -
Natural Gas $62,605 9,941 MMBtu $6.30
TOTAL ENERGY COSTS $374,381
RECOMMENDED SAVINGS* $187,696 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,000
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ $ $ $
01: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$5,611
Cost:
$25,000
$6,853 244,725 $(-1,242) (-149) - - - - - - - - - - - - $6,853
244,725
kWh
$(-1,242)
(-149)
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$33,755
Cost:
$125,000
$8,324 297,479 $5,431 614 - - - - - - $20,000 - - - - - $8,324
297,479
kWh
$5,431
614
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$20,000
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$434
Cost:
$25
$249 8,792 $185 22 - - - - - - - - - - - - $249
8,792
kWh
$185
22
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$3,308
Cost:
$200
- - - - - - $3,308 220,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$3,308
220,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$22,875
Cost:
$100
- - - - - - - - - - $(-7,625) - $30,500 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
$(-7,625)
-
$
$30,500
-
$
-
-
$
06: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$1,125
Cost:
$150
- - - - - - $1,125 75,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,125
75,000
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$9,088
Cost:
$1,200
- - - - $9,288 1,080,000 - - - - - - - - $(-200) - -
-
kWh
-
-
kW-months/year
$9,288
1,080,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
$(-200)
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$111,500
Cost:
$405,000
- - - - - - - - $84,000 - - - - - $27,500 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$84,000
-
$
-
-
$
-
-
$
$27,500
-
$
TOTAL RECOMMENDED Savings:
$187,696
Cost:
$556,675
$15,426 550,996 $4,374 487 $9,288 1,080,000 $4,433 295,000 $84,000 - $12,375 - $30,500 - $27,300 - $15,426
550,996
kWh
$4,374
487
kW-months/year
$9,288
1,080,000
Tgal
$4,433
295,000
lb
$84,000
-
$
$12,375
-
$
$30,500
-
$
$27,300
-
$
TOTAL IMPLEMENTED Savings:
$24,000
Cost:
$250
- - - - - - $1,125 75,000 - - $(-7,625) - $30,500 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,125
75,000
lb
-
-
$
$(-7,625)
-
$
$30,500
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost