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IAC Assessment: NC0149
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IAC Assessment: NC0149
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Decorative door glass
NAICS n/a
SIC 3210 -
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 68,000
Annual Production 750,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,302 4,272,567 kWh $0.04
Electricity Demand $59,673 23,546 kW-months/year $2.53
Electricity Fees $15,052 - $ -
Natural Gas $11,899 1,599 MMBtu $7.44
TOTAL ENERGY COSTS $257,184
RECOMMENDED SAVINGS* $93,762 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,568
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$79,194
Cost:
$118,650
$69,920 1,398,886 $9,274 2,688 - - - - - - - - - - $69,920
1,398,886
kWh
$9,274
2,688
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,438
Cost:
$100
- - - - $1,438 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,438
-
$
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
03: 4.2140 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$6,400
Cost:
$1,000
- - - - - - - - $3,400 110 - - $3,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$3,400
110
gal
-
-
lb
$3,000
-
$
04: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$938
Cost:
$200
- - - - - - - - - - $938 62,500 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
$938
62,500
lb
-
-
$
05: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$1,472
Cost:
$100
- - - - - - - - $912 176 - - $560 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$912
176
gal
-
-
lb
$560
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$4,320
Cost:
$800
- - - - - - $4,320 1,200,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,320
1,200,000
Tgal
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$93,762
Cost:
$120,850
$69,920 1,398,886 $9,274 2,688 $1,438 - $4,320 1,200,000 $4,312 286 $938 62,500 $3,560 - $69,920
1,398,886
kWh
$9,274
2,688
kW-months/year
$1,438
-
$
$4,320
1,200,000
Tgal
$4,312
286
gal
$938
62,500
lb
$3,560
-
$
TOTAL IMPLEMENTED Savings:
$14,568
Cost:
$2,200
- - - - $1,438 - $4,320 1,200,000 $4,312 286 $938 62,500 $3,560 - -
-
kWh
-
-
kW-months/year
$1,438
-
$
$4,320
1,200,000
Tgal
$4,312
286
gal
$938
62,500
lb
$3,560
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost