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IAC Assessment: NC0162
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IAC Assessment: NC0162
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Filters for molten metal
NAICS n/a
SIC 3290 -
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 175,000
Annual Production 396,000 Pieces
Production Hrs. Annual 5,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,865 7,260,551 kWh $0.03
Electricity Demand $179,597 18,972 kW-months/year $9.47
Electricity Fees $24,577 - $ -
Natural Gas $489,781 121,096 MMBtu $4.04
TOTAL ENERGY COSTS $895,820
RECOMMENDED SAVINGS* $70,804 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$9,405
Cost:
$15,000
- - - - $9,405 2,328 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,405
2,328
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,501
Cost:
$20,000
$(-1,092) (-41,325) $(-433) (-57) $7,026 1,739 - - - - - - - - - - $(-1,092)
(-41,325)
kWh
$(-433)
(-57)
kW-months/year
$7,026
1,739
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$41,911
Cost:
$10,500
- - - - $41,911 10,374 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$41,911
10,374
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$7,571
Cost:
$9,450
$(-1,150) (-43,669) $(-561) (-60) - - - - - - - - - - $9,282 - $(-1,150)
(-43,669)
kWh
$(-561)
(-60)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
$9,282
-
Tgal
05: 3.4155 METER WASTE WATER Savings:
$2,279
Cost:
$1,500
- - - - - - $2,279 930,719 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,279
930,719
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
06: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$1,019
Cost:
$1,050
- - - - - - - - $5,019 323,790 $(-4,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$5,019
323,790
lb
$(-4,000)
-
$
-
-
$
-
-
Tgal
07: 3.7121 IMPROVE HANDLING PRACTICES Savings:
$1,609
Cost:
$1,500
- - - - - - $1,609 112,500 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,609
112,500
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
08: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$1,509
Cost:
$5,200
$(-142) (-5,275) $(-99) (-11) - - - - - - $2,000 - $(-250) - - - $(-142)
(-5,275)
kWh
$(-99)
(-11)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$2,000
-
$
$(-250)
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$70,804
Cost:
$64,200
$(-2,384) (-90,269) $(-1,093) (-128) $58,342 14,441 $3,888 1,043,219 $5,019 323,790 $(-2,000) - $(-250) - $9,282 - $(-2,384)
(-90,269)
kWh
$(-1,093)
(-128)
kW-months/year
$58,342
14,441
MMBtu
$3,888
1,043,219
Tgal
$5,019
323,790
lb
$(-2,000)
-
$
$(-250)
-
$
$9,282
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Primary Raw Material Water Consumption