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IAC Assessment: NC0164
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IAC Assessment: NC0164
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Textile processing chemicals
NAICS n/a
SIC 2992 - Lubricating Oils And Greases
Sales $50,000,000-$100,000,000
# of Employees 162
Plant Area (Sq.Ft.) 150,000
Annual Production 120,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,875 3,397,714 kWh $0.05
Electricity Demand $82,921 10,153 kW-months/year $8.17
Natural Gas $191,395 38,680 MMBtu $4.95
TOTAL ENERGY COSTS $444,191
RECOMMENDED SAVINGS* $62,015 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,997
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$8,380
Cost:
$700
- - - - $8,380 1,693 - - - - -
-
kWh
-
-
kW-months/year
$8,380
1,693
MMBtu
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$18
Cost:
$1,345
$18 293 - - - - - - - - $18
293
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.7145 INSTALL SKYLIGHTS Savings:
$4,672
Cost:
$35,090
$2,236 44,842 $2,436 300 - - - - - - $2,236
44,842
kWh
$2,436
300
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,553
Cost:
$9,000
$2,082 41,618 $1,471 181 - - $1,000 - - - $2,082
41,618
kWh
$1,471
181
kW-months/year
-
-
MMBtu
$1,000
-
$
-
-
Tgal
05: 3.4151 MINIMIZE WATER USAGE Savings:
$1,767
Cost:
-
- - - - $1,159 234 - - $608 - -
-
kWh
-
-
kW-months/year
$1,159
234
MMBtu
-
-
$
$608
-
Tgal
06: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$40,650
Cost:
$30,000
- - - - $40,650 8,212 - - - - -
-
kWh
-
-
kW-months/year
$40,650
8,212
MMBtu
-
-
$
-
-
Tgal
07: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$1,975
Cost:
$2,500
- - - - - - - - $1,975 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,975
-
Tgal
TOTAL RECOMMENDED Savings:
$62,015
Cost:
$78,635
$4,336 86,753 $3,907 481 $50,189 10,139 $1,000 - $2,583 - $4,336
86,753
kWh
$3,907
481
kW-months/year
$50,189
10,139
MMBtu
$1,000
-
$
$2,583
-
Tgal
TOTAL IMPLEMENTED Savings:
$61,997
Cost:
$77,290
$4,318 86,460 $3,907 481 $50,189 10,139 $1,000 - $2,583 - $4,318
86,460
kWh
$3,907
481
kW-months/year
$50,189
10,139
MMBtu
$1,000
-
$
$2,583
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Primary Raw Material Water Consumption