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IAC Assessment: NC0167
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IAC Assessment: NC0167
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Picture frame moulding
NAICS n/a
SIC 2499 - Wood Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 34
Plant Area (Sq.Ft.) 60,000
Annual Production 3,000 Thousand Feet
Production Hrs. Annual 2,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,847 559,496 kWh $0.05
Electricity Demand $22,251 3,829 kW-months/year $5.81
Fuel Oil #2 $14,557 2,366 MMBtu $6.15
TOTAL ENERGY COSTS $71,655
RECOMMENDED SAVINGS* $100,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,976
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Primary Raw Material By-product Production Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Primary Raw Material By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,244
Cost:
$2,400
- - - - $1,244 101 - - - - - - -
-
kWh
-
-
kW-months/year
$1,244
101
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$6,230
Cost:
$19,535
- - - - $6,230 1,013 - - - - - - -
-
kWh
-
-
kW-months/year
$6,230
1,013
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$489
Cost:
$1,100
$489 10,551 - - - - - - - - - - $489
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,229
Cost:
$5,323
$716 15,533 $513 88 - - - - - - - - $716
15,533
kWh
$513
88
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$503
Cost:
$143
$281 6,155 $222 38 - - - - - - - - $281
6,155
kWh
$222
38
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.6123 BURN WOOD BY-PRODUCTS FOR HEAT Savings:
$22,545
Cost:
$80,500
$4,818 104,338 $3,632 625 $5,095 828 $9,000 600,000 - - - - $4,818
104,338
kWh
$3,632
625
kW-months/year
$5,095
828
MMBtu
$9,000
600,000
lb
-
-
$
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$43,740
Cost:
$9,500
- - - - - - - - $43,740 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$43,740
-
$
-
-
$
08: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$25,000
Cost:
$1,000
- - - - - - - - - - $25,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$25,000
-
$
TOTAL RECOMMENDED Savings:
$100,980
Cost:
$119,501
$6,304 136,577 $4,367 751 $12,569 1,942 $9,000 600,000 $43,740 - $25,000 - $6,304
136,577
kWh
$4,367
751
kW-months/year
$12,569
1,942
MMBtu
$9,000
600,000
lb
$43,740
-
$
$25,000
-
$
TOTAL IMPLEMENTED Savings:
$27,976
Cost:
$8,866
$997 21,688 $735 126 $1,244 101 - - - - $25,000 - $997
21,688
kWh
$735
126
kW-months/year
$1,244
101
MMBtu
-
-
lb
-
-
$
$25,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Primary Raw Material By-product Production Electricity Usage Electricity Demand Fuel Oil #2 Solid Waste (non-haz) Primary Raw Material By-product Production