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IAC Assessment: NC0191
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IAC Assessment: NC0191
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Door sills
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 350,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,110 4,346,424 kWh $0.03
Electricity Demand $64,675 11,378 kW-months/year $5.68
Electricity Fees $8,168 - $ -
Natural Gas $33,555 4,859 MMBtu $6.91
TOTAL ENERGY COSTS $247,508
RECOMMENDED SAVINGS* $42,170 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,848
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,005
Cost:
$1,000
- - - - $1,005 145 - - - - - - -
-
kWh
-
-
kW-months/year
$1,005
145
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,096
Cost:
$1,753
$395 12,309 $701 74 - - - - - - - - $395
12,309
kWh
$701
74
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$545
Cost:
$1,050
- - - - $545 83 - - - - - - -
-
kWh
-
-
kW-months/year
$545
83
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$593
Cost:
-
$236 5,275 $357 94 - - - - - - - - $236
5,275
kWh
$357
94
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$701
Cost:
-
$441 13,775 $260 28 - - - - - - - - $441
13,775
kWh
$260
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$29,945
Cost:
$40,000
$6,170 192,849 $10,966 1,157 $12,809 1,843 - - - - - - $6,170
192,849
kWh
$10,966
1,157
kW-months/year
$12,809
1,843
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,556
Cost:
$1,000
$1,040 22,567 $516 136 - - - - - - - - $1,040
22,567
kWh
$516
136
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 4.453 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$6,729
Cost:
$288
- - - - - - $(-3,167) - $6,563 - $3,333 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-3,167)
-
$
$6,563
-
$
$3,333
-
$
TOTAL RECOMMENDED Savings:
$42,170
Cost:
$45,091
$8,282 246,775 $12,800 1,489 $14,359 2,071 $(-3,167) - $6,563 - $3,333 - $8,282
246,775
kWh
$12,800
1,489
kW-months/year
$14,359
2,071
MMBtu
$(-3,167)
-
$
$6,563
-
$
$3,333
-
$
TOTAL IMPLEMENTED Savings:
$34,848
Cost:
$44,803
$8,046 241,500 $12,443 1,395 $14,359 2,071 - - - - - - $8,046
241,500
kWh
$12,443
1,395
kW-months/year
$14,359
2,071
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Primary Product