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IAC Assessment: NC0195
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IAC Assessment: NC0195
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Denim fabric
NAICS n/a
SIC 2321 - Men's and Boys' Shirts, Except Work Shirts
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 300,000
Annual Production 45,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $529,790 22,447,832 kWh $0.02
Electricity Demand $650,320 40,306 kW-months/year $16.13
Electricity Fees $62,145 - $ -
Natural Gas $607,782 128,616 MMBtu $4.73
TOTAL ENERGY COSTS $1,850,037
RECOMMENDED SAVINGS* $183,646 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $172,702
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$150,957
Cost:
$214,000
$(-1,147) (-48,652) $(-1,119) (-72) $158,516 35,226 $(-5,293) (-998,640) $(-1,147)
(-48,652)
kWh
$(-1,119)
(-72)
kW-months/year
$158,516
35,226
MMBtu
$(-5,293)
(-998,640)
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,306
Cost:
$300
$3,785 160,317 $3,521 220 - - - - $3,785
160,317
kWh
$3,521
220
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7122 DISCONNECT BALLASTS Savings:
$7,600
Cost:
$6,350
$3,938 167,057 $3,662 229 - - - - $3,938
167,057
kWh
$3,662
229
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,637
Cost:
$7,260
$734 31,067 $1,903 119 - - - - $734
31,067
kWh
$1,903
119
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,839
Cost:
$3,180
$3,648 154,748 $3,191 199 - - - - $3,648
154,748
kWh
$3,191
199
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,675
Cost:
$50
$1,904 80,598 $1,771 111 - - - - $1,904
80,598
kWh
$1,771
111
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$4,632
Cost:
$7,499
$(-59) (-2,345) - - $4,691 992 - - $(-59)
(-2,345)
kWh
-
-
kW-months/year
$4,691
992
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$183,646
Cost:
$238,639
$12,803 542,790 $12,929 806 $163,207 36,218 $(-5,293) (-998,640) $12,803
542,790
kWh
$12,929
806
kW-months/year
$163,207
36,218
MMBtu
$(-5,293)
(-998,640)
Tgal
TOTAL IMPLEMENTED Savings:
$172,702
Cost:
$223,830
$10,224 433,470 $9,255 576 $158,516 35,226 $(-5,293) (-998,640) $10,224
433,470
kWh
$9,255
576
kW-months/year
$158,516
35,226
MMBtu
$(-5,293)
(-998,640)
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal