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IAC Assessment: NC0197
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IAC Assessment: NC0197
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Flexographic prints
NAICS n/a
SIC 2673 - Bags: Plastics, Laminated, & Coated
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 160,000
Annual Production 165,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $193,885 7,351,407 kWh $0.03
Electricity Demand $150,642 15,791 kW-months/year $9.54
Electricity Fees $11,411 - $ -
Natural Gas $56,558 9,019 MMBtu $6.27
TOTAL ENERGY COSTS $471,496
RECOMMENDED SAVINGS* $140,207 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,810
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$29,525
Cost:
$15,500
$(-641) (-24,619) $(-469) (-49) $30,635 4,886 - - - - - - - - - - - - $(-641)
(-24,619)
kWh
$(-469)
(-49)
kW-months/year
$30,635
4,886
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$722
Cost:
$1,569
$293 11,137 $429 45 - - - - - - - - - - - - - - $293
11,137
kWh
$429
45
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,176
Cost:
$1,200
$1,176 55,979 - - - - - - - - - - - - - - - - $1,176
55,979
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,310
Cost:
$2,478
$702 26,963 $608 64 - - - - - - - - - - - - - - $702
26,963
kWh
$608
64
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$8,100
Cost:
$1,000
- - - - - - - - - - $13,100 540,000 $(-5,000) - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$13,100
540,000
lb
$(-5,000)
-
$
-
-
$
-
-
$
06: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$1,596
Cost:
$3,500
$(-144) (-5,569) $(-141) (-15) - - $2,381 930,130 - - - - - - $(-500) - - - $(-144)
(-5,569)
kWh
$(-141)
(-15)
kW-months/year
-
-
MMBtu
$2,381
930,130
Tgal
-
-
gal
-
-
lb
-
-
$
$(-500)
-
$
-
-
$
07: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$97,778
Cost:
$1,000
$1,348 51,876 $1,030 108 - - - - $16,200 16,836 - - - - - - $79,200 - $1,348
51,876
kWh
$1,030
108
kW-months/year
-
-
MMBtu
-
-
Tgal
$16,200
16,836
gal
-
-
lb
-
-
$
-
-
$
$79,200
-
$
TOTAL RECOMMENDED Savings:
$140,207
Cost:
$26,247
$2,734 115,767 $1,457 153 $30,635 4,886 $2,381 930,130 $16,200 16,836 $13,100 540,000 $(-5,000) - $(-500) - $79,200 - $2,734
115,767
kWh
$1,457
153
kW-months/year
$30,635
4,886
MMBtu
$2,381
930,130
Tgal
$16,200
16,836
gal
$13,100
540,000
lb
$(-5,000)
-
$
$(-500)
-
$
$79,200
-
$
TOTAL IMPLEMENTED Savings:
$99,810
Cost:
$5,047
$2,343 89,976 $2,067 217 - - - - $16,200 16,836 - - - - - - $79,200 - $2,343
89,976
kWh
$2,067
217
kW-months/year
-
-
MMBtu
-
-
Tgal
$16,200
16,836
gal
-
-
lb
-
-
$
-
-
$
$79,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material