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IAC Assessment: NC0199
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IAC Assessment: NC0199
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Engine starters, hoists, air tools
NAICS n/a
SIC 3546 - Power-driven Handtools
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 100,000
Annual Production 60,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $338,487 7,185,522 kWh $0.05
Electricity Demand $89,692 18,342 kW-months/year $4.89
Natural Gas $35,344 7,230 MMBtu $4.89
TOTAL ENERGY COSTS $463,523
RECOMMENDED SAVINGS* $39,524 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,866
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$1,845
Cost:
$777
$713 15,240 - - $1,132 232 - - - - $713
15,240
kWh
-
-
kW-months/year
$1,132
232
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,374
Cost:
$7,490
$1,966 41,618 $408 83 - - - - - - $1,966
41,618
kWh
$408
83
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,516
Cost:
$1,070
- - - - $1,516 310 - - - - -
-
kWh
-
-
kW-months/year
$1,516
310
MMBtu
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$351
Cost:
$102
$216 4,689 $135 28 - - - - - - $216
4,689
kWh
$135
28
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,352
Cost:
$210
$1,119 23,740 $233 48 - - - - - - $1,119
23,740
kWh
$233
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$5,140
Cost:
-
$221 4,689 $419 85 - - - - $4,500 - $221
4,689
kWh
$419
85
kW-months/year
-
-
MMBtu
-
-
$
$4,500
-
$
07: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$26,946
Cost:
$118,000
$5,513 116,940 $3,433 702 - - $18,000 - - - $5,513
116,940
kWh
$3,433
702
kW-months/year
-
-
MMBtu
$18,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,524
Cost:
$127,649
$9,748 206,916 $4,628 946 $2,648 542 $18,000 - $4,500 - $9,748
206,916
kWh
$4,628
946
kW-months/year
$2,648
542
MMBtu
$18,000
-
$
$4,500
-
$
TOTAL IMPLEMENTED Savings:
$8,866
Cost:
$7,700
$3,306 70,047 $1,060 216 - - - - $4,500 - $3,306
70,047
kWh
$1,060
216
kW-months/year
-
-
MMBtu
-
-
$
$4,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost