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IAC Assessment: NC0204
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IAC Assessment: NC0204
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Dyed fabric
NAICS n/a
SIC 2269 - Finishing Plants, Nec
Sales $5,000,000-$10,000,000
# of Employees 111
Plant Area (Sq.Ft.) 140,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $113,937 3,713,365 kWh $0.03
Electricity Demand $79,384 9,518 kW-months/year $8.34
Electricity Fees $6,149 - $ -
Natural Gas $495,897 116,905 MMBtu $4.24
TOTAL ENERGY COSTS $695,742
RECOMMENDED SAVINGS* $48,247 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,486
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$4,201
Cost:
$2,350
- - - - $4,201 965 - - - - - - -
-
kWh
-
-
kW-months/year
$4,201
965
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,133
Cost:
$257
$734 23,740 $399 48 - - - - - - - - $734
23,740
kWh
$399
48
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$2,900
Cost:
$6,800
$1,879 61,254 $1,021 122 - - - - - - - - $1,879
61,254
kWh
$1,021
122
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$1,634
Cost:
$1,282
$1,058 34,583 $576 59 - - - - - - - - $1,058
34,583
kWh
$576
59
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,960
Cost:
$730
$1,154 37,515 $806 97 - - - - - - - - $1,154
37,515
kWh
$806
97
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,422
Cost:
$1,100
$810 26,377 $772 92 - - - - - - $(-160) - $810
26,377
kWh
$772
92
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$(-160)
-
$
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,074
Cost:
$1,000
- - - - $4,074 1,098 - - $(-15,000) - $15,000 - -
-
kWh
-
-
kW-months/year
$4,074
1,098
MMBtu
-
-
lb
$(-15,000)
-
$
$15,000
-
$
08: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$27,524
Cost:
$15,000
- - - - $27,524 6,327 - - - - - - -
-
kWh
-
-
kW-months/year
$27,524
6,327
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$421
Cost:
$90
$315 10,258 $106 13 - - - - - - - - $315
10,258
kWh
$106
13
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,603
Cost:
$3,000
$2,603 205,744 - - - - - - - - - - $2,603
205,744
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
11: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$375
Cost:
$500
- - - - - - $375 25,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$375
25,000
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$48,247
Cost:
$32,109
$8,553 399,471 $3,680 431 $35,799 8,390 $375 25,000 $(-15,000) - $14,840 - $8,553
399,471
kWh
$3,680
431
kW-months/year
$35,799
8,390
MMBtu
$375
25,000
lb
$(-15,000)
-
$
$14,840
-
$
TOTAL IMPLEMENTED Savings:
$16,486
Cost:
$12,827
$4,892 159,144 $3,104 372 $8,275 2,063 $375 25,000 $(-15,000) - $14,840 - $4,892
159,144
kWh
$3,104
372
kW-months/year
$8,275
2,063
MMBtu
$375
25,000
lb
$(-15,000)
-
$
$14,840
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes