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IAC Assessment: NC0214
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IAC Assessment: NC0214
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Chromium based chemicals
NAICS n/a
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $100,000,000-$500,000,000
# of Employees 224
Plant Area (Sq.Ft.) 50,000
Annual Production 200,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,217,605 93,823,888 kWh $0.02
Electricity Demand $1,636,806 102,219 kW-months/year $16.01
Electricity Fees $1,523 - $ -
Fuel Oil #6 $10,000,000 2,884,615 MMBtu $3.47
TOTAL ENERGY COSTS $13,855,934
RECOMMENDED SAVINGS* $363,853 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $234,560
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,595
Cost:
$2,000
$946 40,077 $1,649 110 - - - - $946
40,077
kWh
$1,649
110
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$82,133
Cost:
$143,940
$(-3,330) (-141,120) $(-3,030) (-202) $88,493 25,502 - - $(-3,330)
(-141,120)
kWh
$(-3,030)
(-202)
kW-months/year
$88,493
25,502
MMBtu
-
-
$
03: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$158,850
Cost:
$100,000
- - - - $158,850 48,750 - - -
-
kWh
-
-
kW-months/year
$158,850
48,750
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$44,160
Cost:
$90,000
- - - - $44,160 12,725 - - -
-
kWh
-
-
kW-months/year
$44,160
12,725
MMBtu
-
-
$
05: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$3,000
Cost:
$5,000
- - - - - - $3,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,000
-
$
06: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$8,000
Cost:
$500
- - - - - - $8,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,000
-
$
07: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$65,115
Cost:
$86,000
- - - - $65,115 18,765 - - -
-
kWh
-
-
kW-months/year
$65,115
18,765
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$363,853
Cost:
$427,440
$(-2,384) (-101,043) $(-1,381) (-92) $356,618 105,742 $11,000 - $(-2,384)
(-101,043)
kWh
$(-1,381)
(-92)
kW-months/year
$356,618
105,742
MMBtu
$11,000
-
$
TOTAL IMPLEMENTED Savings:
$234,560
Cost:
$188,500
$946 40,077 $1,649 110 $223,965 67,515 $8,000 - $946
40,077
kWh
$1,649
110
kW-months/year
$223,965
67,515
MMBtu
$8,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes Electricity Usage Electricity Demand Fuel Oil #6 Administrative Changes