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IAC Assessment: NC0216
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IAC Assessment: NC0216
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Catalytic converters for boilers
NAICS n/a
SIC 3589 - Service Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 100,000
Annual Production 200,000 Pieces
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $177,701 6,529,015 kWh $0.03
Electricity Demand $98,933 11,039 kW-months/year $8.96
Electricity Fees $9,626 - $ -
Natural Gas $253,001 31,893 MMBtu $7.93
TOTAL ENERGY COSTS $599,261
RECOMMENDED SAVINGS* $195,884 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,699
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$902
Cost:
$662
$598 23,106 $304 32 - - - - - - - - $598
23,106
kWh
$304
32
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,475
Cost:
$1,464
$1,642 63,381 $833 88 - - - - - - - - $1,642
63,381
kWh
$833
88
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$340
Cost:
$608
$226 8,713 $114 12 - - - - - - - - $226
8,713
kWh
$114
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,799
Cost:
$549
- - - - $1,799 227 - - - - - - -
-
kWh
-
-
kW-months/year
$1,799
227
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.2711 UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING Savings:
$9,998
Cost:
$40,000
$14,807 571,706 $8,878 921 $(-13,687) (-1,726) - - - - - - $14,807
571,706
kWh
$8,878
921
kW-months/year
$(-13,687)
(-1,726)
MMBtu
-
-
gal
-
-
$
-
-
$
06: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$50,246
Cost:
$30,000
- - - - - - $60,000 4,680,000 $(-5,000) - $(-4,754) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$60,000
4,680,000
gal
$(-5,000)
-
$
$(-4,754)
-
$
07: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$130,124
Cost:
$27,500
$746 28,810 $378 40 - - - - $129,000 - - - $746
28,810
kWh
$378
40
kW-months/year
-
-
MMBtu
-
-
gal
$129,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$195,884
Cost:
$100,783
$18,019 695,716 $10,507 1,093 $(-11,888) (-1,499) $60,000 4,680,000 $124,000 - $(-4,754) - $18,019
695,716
kWh
$10,507
1,093
kW-months/year
$(-11,888)
(-1,499)
MMBtu
$60,000
4,680,000
gal
$124,000
-
$
$(-4,754)
-
$
TOTAL IMPLEMENTED Savings:
$12,699
Cost:
$41,211
$15,405 594,812 $9,182 953 $(-11,888) (-1,499) - - - - - - $15,405
594,812
kWh
$9,182
953
kW-months/year
$(-11,888)
(-1,499)
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost