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IAC Assessment: NC0219
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IAC Assessment: NC0219
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Pharmaceutical chemicals
NAICS n/a
SIC 2860 -
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 62,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,927 5,284,819 kWh $0.03
Electricity Demand $82,629 9,588 kW-months/year $8.62
Electricity Fees $6,885 - $ -
Natural Gas $1,058,490 205,979 MMBtu $5.14
Fuel Oil #6 $113,114 20,844 MMBtu $5.43
TOTAL ENERGY COSTS $1,399,045
RECOMMENDED SAVINGS* $151,176 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$22,148
Cost:
$70,000
$(-4,931) (-188,909) $(-2,441) (-259) - - - - - - $(-1,200) - $30,720 - $(-4,931)
(-188,909)
kWh
$(-2,441)
(-259)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$(-1,200)
-
$
$30,720
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$33,380
Cost:
$800
- - - - $33,380 6,494 - - - - - - - - -
-
kWh
-
-
kW-months/year
$33,380
6,494
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$35,343
Cost:
$5,500
- - - - $43,690 8,500 - - $(-667) - - - $(-7,680) - -
-
kWh
-
-
kW-months/year
$43,690
8,500
MMBtu
-
-
Tgal
$(-667)
-
$
-
-
$
$(-7,680)
-
$
04: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$60,106
Cost:
$92,100
- - - - $37,512 7,928 $22,594 8,306,600 - - - - - - -
-
kWh
-
-
kW-months/year
$37,512
7,928
MMBtu
$22,594
8,306,600
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$199
Cost:
$1,000
$130 4,987 $69 7 - - - - - - - - - - $130
4,987
kWh
$69
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$151,176
Cost:
$169,400
$(-4,801) (-183,922) $(-2,372) (-252) $114,582 22,922 $22,594 8,306,600 $(-667) - $(-1,200) - $23,040 - $(-4,801)
(-183,922)
kWh
$(-2,372)
(-252)
kW-months/year
$114,582
22,922
MMBtu
$22,594
8,306,600
Tgal
$(-667)
-
$
$(-1,200)
-
$
$23,040
-
$
TOTAL IMPLEMENTED Savings:
$33,380
Cost:
$800
- - - - $33,380 6,494 - - - - - - - - -
-
kWh
-
-
kW-months/year
$33,380
6,494
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost