IAC logo
IAC Assessment: NC0238
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0238
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2002
Principal Product Dyed package yarn
NAICS n/a
SIC 2299 - Textile Goods, Nec
Sales $5,000,000-$10,000,000
# of Employees 52
Plant Area (Sq.Ft.) 25,000
Annual Production 9,153,750 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $264,417 9,940,500 kWh $0.03
Electricity Demand $182,158 19,337 kW-months/year $9.42
Natural Gas $408,679 103,060 MMBtu $3.97
Fuel Oil #6 $121,050 25,008 MMBtu $4.84
TOTAL ENERGY COSTS $1,500,464
RECOMMENDED SAVINGS* $3,605,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $125,249
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $ $ %
01: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,890
Cost:
$2,100
- - - - - - $1,890 675,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,890
675,000
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,389
Cost:
$5,000
- - - - $3,158 750 $201 71,942 - - - - $30 - - - - - -
-
kWh
-
-
kW-months/year
$3,158
750
MMBtu
$201
71,942
Tgal
-
-
$
-
-
$
$30
-
$
-
-
$
-
-
%
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$12,980
Cost:
$26,000
- - - - $12,980 3,083 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,980
3,083
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$11,529
Cost:
$50,000
$11,529 802,462 - - - - - - - - - - - - - - - - $11,529
802,462
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.2124 INSTALL DE-AERATOR IN PLACE OF CONDENSATE TANK Savings:
$100,000
Cost:
$35,000
- - - - - - - - - - - - - - $100,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$100,000
-
$
-
-
%
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$10,000
Cost:
$9,340
- - - - $10,782 2,561 - - $(-168) - - - $(-614) - - - - - -
-
kWh
-
-
kW-months/year
$10,782
2,561
MMBtu
-
-
Tgal
$(-168)
-
$
-
-
$
$(-614)
-
$
-
-
$
-
-
%
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,112
Cost:
$2,405
- - - - $1,112 264 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,112
264
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$15,915
Cost:
$5,922
- - - - $15,915 3,780 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$15,915
3,780
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$14,570
Cost:
$17,855
- - - - $14,570 3,461 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,570
3,461
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
10: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$4,818
Cost:
$6,000
- - - - $3,081 732 $1,512 540,000 - - - - $225 - - - - - -
-
kWh
-
-
kW-months/year
$3,081
732
MMBtu
$1,512
540,000
Tgal
-
-
$
-
-
$
$225
-
$
-
-
$
-
-
%
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,185
Cost:
$17,736
$3,608 135,626 $2,577 274 - - - - - - - - - - - - - - $3,608
135,626
kWh
$2,577
274
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
12: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$4,536
Cost:
$1,500
$2,329 87,570 $1,179 125 - - - - - - $1,028 - - - - - - - $2,329
87,570
kWh
$1,179
125
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,028
-
$
-
-
$
-
-
$
-
-
%
13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$93,319
Cost:
$15,000
- - - - $43,211 10,264 $50,108 17,901,000 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$43,211
10,264
MMBtu
$50,108
17,901,000
Tgal
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
14: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$3,325,357
Cost:
$914,253
$101,293 380,802 - - $317,080 75,316 - - $915,376 - - - - - - - $1,991,608 - $101,293
380,802
kWh
-
-
kW-months/year
$317,080
75,316
MMBtu
-
-
Tgal
$915,376
-
$
-
-
$
-
-
$
-
-
$
$1,991,608
-
%
TOTAL RECOMMENDED Savings:
$3,605,600
Cost:
$1,108,111
$118,759 1,406,460 $3,756 399 $421,889 100,211 $53,711 19,187,942 $915,208 - $1,028 - $(-359) - $100,000 - $1,991,608 - $118,759
1,406,460
kWh
$3,756
399
kW-months/year
$421,889
100,211
MMBtu
$53,711
19,187,942
Tgal
$915,208
-
$
$1,028
-
$
$(-359)
-
$
$100,000
-
$
$1,991,608
-
%
TOTAL IMPLEMENTED Savings:
$125,249
Cost:
$59,081
$5,937 223,196 $3,756 399 $61,344 14,571 $53,711 19,187,942 $(-168) - $1,028 - $(-359) - - - - - $5,937
223,196
kWh
$3,756
399
kW-months/year
$61,344
14,571
MMBtu
$53,711
19,187,942
Tgal
$(-168)
-
$
$1,028
-
$
$(-359)
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production